(2) Stepper Microstepping code not working.

On a Arduino Mega 1560. I'm attempting to make a clock using two stepper motors as the hands. Its a count-down 24hour clock, one hand(hours) does 24 ticks the other is a minute hand that runs at 5 minute intervals therefore ticks 12 times. Once it has ended it turns a servo that drops a ball.

What I'm Using
(2) 42BY48H08 stepping motors (7.5 degree steps)
(2) Spark Fun easy driver boards
and a Parallax Standard Servo

For some reason the code does not work. It will either rotate one stepper or the other stepper not both. The servo acts out of place, it doesn't wait for the code to finish before changing its position.

It is suppose to make 1 full rotation on the minute hand(clockwise), then move the hours hand down(anti-clockwise) 1 tick, make another full rotation of the minute hand then move the hour hand down a tick until it reaches zero, where it then will operate the servo. I apologize if my code isn't very neat, and I left all my comments in so hopefully that may help. I'll be troubleshooting myself, but a bit of outsider help may certainly help. Any information would be greatly appreciated.

I've also attached how I have everything wired via a Fritzing Diagram.

Thanks

#include <Servo.h>

int lastIncrement = 0;
int rotationCount = 0;
int rotationCount2 = 0;
int totalRotation = 48;
int servoDrop = false;

// Servo information

int STEPPER1_DIR_PIN = 2;          // the pin which the driver's DIR PIN is connected to on the arduino board
int STEPPER1_STEP_PIN = 3;       // the pin which the driver's STEP PIN is connected to on the arduino board

int STEPPER2_DIR_PIN =  4;          // the pin which the driver's DIR PIN is connected to on the arduino board
int STEPPER2_STEP_PIN = 5;       // the pin which the driver's STEP PIN is connected to on the arduino board

int const MOVE_SPEED = 2000;     // The stepper will work better when there is more of a delay. Decreasing this will reduce its power. 

int const TOTAL_STEPS = 48;      // The number of steps that the stepper motor will take
int const MICROSTEPS = 8;        // Each step is broken down into 8 microsteps by the driver.

// servo stuff
int SERVO_PIN = A0;
Servo servo ; 

void setup()
{
 
   Serial.begin( 9600 ); 
   
  // Set up each of the pins for output
  pinMode(STEPPER1_DIR_PIN, OUTPUT);
  pinMode(STEPPER1_STEP_PIN, OUTPUT);

  // Set up each of the pins for output
  pinMode(STEPPER2_DIR_PIN, OUTPUT);
  pinMode(STEPPER2_STEP_PIN, OUTPUT);

  // add a servo
  servo.attach( SERVO_PIN ); 
   
}

void loop()
{
  
  // if the servo has dropped the ball
  // lets stop running...
  if ( servoDrop == true ) return;
  
  // break the current time into five minute blocks
  // 1000 ms * 60 seconds in a minute * 5 for minutes
  
  //int curentIncrementInFiveMinutes = millis() / (1000 * 60 * 5);
  int curentIncrementInFiveMinutes = millis() / (1000 );
  
  // check if the last increment is different from the one we're at now
  // i.e. have we moved into a new block
  if (lastIncrement != curentIncrementInFiveMinutes )
  {
    //do stepper stuff 
    int steps = 4;
    
    // Move stepper 2 steps forward
    stepStepper1( false, steps ); // false will be anticlockwise, true will be clockwise
    
    // update the lastIncrement to the one that we have now
    // for the next looop
    lastIncrement = curentIncrementInFiveMinutes;
    // update the counter for rotations
    rotationCount += steps;
  }
  
  // Check if the rotation count is the same as the total
  // if it is then step the hour counter
  {
      int steps = 2;
      // do other stepper
      
      stepStepper2( true, steps ); // false will be anticlockwise, true will be clockwise
      
      rotationCount2 += steps;
      
  }
  
  // Check if the second rotation count is the same as the total
  // then move the servo
  if (rotationCount2 % totalRotation == 0)
  {
      // do the servo stuff...
      servo.write( 180 );
      delay( 3000 );
      servo.write( 0 );
      delay( 1000 );

      // play music here
      
      servoDrop = true;
  }
    
  delay( 50 );
  
}

void stepStepper1(boolean dir,int steps)
{
  
  // If the direction is true - forwards
  if( dir == true )
    digitalWrite(STEPPER1_DIR_PIN, HIGH);    // Set the power to HIGH and this sets the direction to clockwise
  else
    digitalWrite(STEPPER1_STEP_PIN, LOW);     // otherwise set it to anticlockwise
  
  // Wait for 50 milliseconds
  delay(50);
  
  // The driver makes a step as 8 microsteps
  // Multiply the number of steps by 8 to get
  // clean movement
  steps = steps * MICROSTEPS;
  
  // loop for each of the steps
  for(int i=0;i<steps;i++){
    // Set the power to High to begin movement
    digitalWrite(STEPPER1_STEP_PIN, HIGH);
    // Wait for a faction of a second
    delayMicroseconds(1500);
    // turn it off
    digitalWrite(STEPPER1_STEP_PIN, LOW);
    // Wait for a faction of a second
    delayMicroseconds(1500);
    // We have now moved one microstep.
    // loop until they've all been made
  }
}


void stepStepper2(boolean dir,int steps)
{
  
  // If the direction is true - forwards
  if( dir == true )
    digitalWrite(STEPPER2_DIR_PIN, HIGH);    // Set the power to HIGH and this sets the direction to clockwise
  else
    digitalWrite(STEPPER2_STEP_PIN, LOW);     // otherwise set it to anticlockwise
  
  // Wait for 50 milliseconds
  delay(50);
  
  // The driver makes a step as 8 microsteps
  // Multiply the number of steps by 8 to get
  // clean movement
  steps = steps * MICROSTEPS;
  
  // loop for each of the steps
  for(int i=0;i<steps;i++){
    // Set the power to High to begin movement
    digitalWrite(STEPPER2_STEP_PIN, HIGH);
    // Wait for a faction of a second
    delayMicroseconds(1500);
    // turn it off
    digitalWrite(STEPPER2_STEP_PIN, LOW);
    // Wait for a faction of a second
    delayMicroseconds(1500);
    // We have now moved one microstep.
    // loop until they've all been made
  }
}

Clock Fritzing Diagram.fzz (9.21 KB)

int steps = 4;

// Move stepper 2 steps forward
stepStepper1( false, steps ); // false will be anticlockwise, true will be clockwise

If you are going to have comments that state the obvious, they should at least be correct.

You are using a function, and telling it to step one stepper. It will step it the defined number of times before returning. During that time, the other stepper can not also be moving.

You need to write your code to step one or the other one step at a time, as required to get both to step the necessary number of times.

You do not need two functions that do the same thing, but on two different sets of pins. Make the pin numbers inputs to the function, so you can have only one.

Thanks, I appreciate the input, I'll see if I can correct it and get it to work.