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Author Topic: Suggestions required for mounting 192 LEDs  (Read 8825 times)
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Imagine a tightly-packed rectangular grid of 192 individual discrete 5mm LEDs, in a 24x8 formation...

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I intend to use them for POV display purposes and I have all the circuitry finished already (phew!).

My problem is that I need some physical means of mounting them all  neatly and in a manner that allows any individual LED to be simply pulled out and replaced (eg. with a different colour one, or a replacement for a blown LED, yada yada).

I've searched very hard for things like "LED Mount", "LED holder", "LED PCB connector" and all combinations of those, but to no avail.  The only item I did find was about 65 cents for a single LED holder of appropriate manufacture - that is WAAAAY too expensive for my budget.  (It was the "VCCLite PCV 220", which is pretty close but it's not stackable and it's overengineered for my needs).

I'm willing to make something that would let me do this but I an mot sure how I would even attempt that.

All my LEDs will share common anodes (per column) and common cathodes (per row), so they will be addressed as row/column pairs.

I'm completely stumped on this one.  Do you guys have any crazy suggestions I could try, or know of any existing solution?

Bearing in mind that I already have the 192 LEDs sitting on my bench and waiting to be plugged into the project as soon as I find a way around this technical obstacle.



« Last Edit: January 12, 2011, 01:24:36 pm by wossname » Logged

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A simple female header?
http://www.pololu.com/catalog/product/1012
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Thanks for the reply smiley.  That was my first thought, but I discounted it because of the difficulty in routing the copper tracks for common anodes and cathodes.

Good idea but for my needs it's still too tricky because I don't have access to accurate manufacturing processes (in my tiny budget anyway).  I'm just a noob in my bedroom soldering bits together smiley


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I would say if your packing them tightly together then you going to have that problem no matter what mounting solution you find. Good luck with it though and dont forget the pics for us when its done.
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Oh, sorry then. But I don't find too many differences between the VCCLite PCV 220 and the female header.

Why do you say it is difficult the routing? You must it do anyways, no? And what do you mean with accurate manufacturing processes? It is just a 1 or 2 copper layers with trough-hole components.

And I also solder in my bedroom  ;D, don't have an "electronics space"
« Last Edit: January 12, 2011, 03:25:26 pm by chiva » Logged

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Get a small piece of plywood or MDF, use a trysquare to rule on a grid,
drill holes where the lines cross then push the LEDs through the holes.
You can then solder all the leads together on the underside, lead to lead
rather than through wires. That should work, although it may be different
to what you want.
/me
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Chiva: "differences between the VCCLite PCV 220 and the female header" Indeed, but look closer at the pinout view.  It would suggest that rotating the right-hand pin by 180 degrees is possible (thus giving a diagonal layout).

You can't cram a .100 pinout into a diagonal arrangement.  Which is the routing problem I'm having with the female header idea.
« Last Edit: January 12, 2011, 03:49:22 pm by wossname » Logged

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Are you using a veroboard or something like that?
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How about something like this?
Cut them off 2 at a time, trim your LED legs to the same length, stuff them in the sockets.

http://www.marcospecialties.com/product.asp?ic=SIP20L

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Just solder them in place. If you're doing POV, you don't want the LEDs working loose from friction fit connectors and pelting spectators at 60mph.
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What is POV?
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Quote
What is POV?

POV is persistance of vision, which uses the fact that your eye retains the light image for a short period of time.  Like when you twirl a light at night - it makes a circle.

This is used to make pictures in the air by moving it - hence the need for them to be soldered of otherwise fastened in a really good way.
« Last Edit: January 13, 2011, 08:07:27 am by marklar » Logged

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Thanks. Aren't POV devices usually 1 LED in width? 24x8 seems kinda big for that.
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Ah - that was a leading question .. was wondering how a god didn't know that one.  

Now that you mention it .. yea ... normally 1 width.   I too am interested in now 8 pixels wide will be used in a POV.
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Well, if 24x8 is really desired, this might be a good time to learn about PCB services.
For example, expresspcb.com will make you three 2.5" x 3.8" double sided boards with really fast turnaround for $51. I spent just a few minutes drawing up a bunch of 5mm LEDa on a board - 24 wide won't fit on a board, but 16 will. Stopping at 12 x 8, adding some via & mounting holes, you could mount 2 side by side by trimming the 2nd one (and I even added a couple of lines for a hacksaw guide), putting in 8 jumpers to connect the two and bring all your lines out to 2 connectors to go to your transistor drivers.

Desoldering 2 leads to remove an LED is pretty simple, I've had to do to it a couple of times for bad LEDs, the boards have held up well to reworking with no lifted traces.

Could even move the 8 pin connector over add your current limit resisters there too.
« Last Edit: January 13, 2011, 11:25:30 am by CrossRoads » Logged

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