I ran the test for you Robert.
It came out.... IMHO... flawless. (much better than I expected at that size)..
I swelled (shrunk) the pads in Eagle (tCream layer) by 2mil both min and max.
(ie: shrinking pads: first couple lines)
http://dorkbotpdx.org/blog/travis_s/making_kapton_stencils_at_adx_portland_using_eagle_pcb)
is this was a serious cut.. I would have done more tests.
I probably should have turned up my blade size to make more penetrating cuts..as I have to blown/poke some of the hole out due to them being so small..etc.
outside of the two pads I manually fubar'd with my exacto knife (I was being fast and careless to be clear..just trying to get the test done)
every pad/side came out great!..
the width is seriously no bigger than the width (thickness) of my exacto knife blade..
ok I tried to take a pic.. but its extremely hard.. not only because I stink at taking pics.. but the clear transparency makes it that much more difficult.
along the right side of the pads.. you can see where I messed up two pads.. they were fine from the cutter. (I did that)
the pic is a bit 'shaky/blurry' as well.... my suggestion si to look at the left side/row of pads.. that seems to be the most focus.
in person. they look great.
