DIY plastic Box for projects.

I sometimes make small plastic boxes for Arduino projects.
I use a solvent to weld the side walls to the top.
The solvents viscosity is similar to Acetone.

I have used:

  • a syringe to deliver the solvent to the inside corners, but find it applies too much solvent.
  • a squeeze bottle with a fine needle but this too applies to much solvent.
  • a small bladed screw driver dipped in the solvent to remove a drop at a time, this seems to be the best method out of the three.

Are there any other suggestions you might offer to apply a very small controlled amount of solvent?

I would try PVC pipe cement from the hardware store. It is essentially thick acetone and it has a fuzzy applicator built into the cap.

In the past ive used MEK and a syringe, but found it can squirt out fast

maybe use a q-tip and apply to the surfaces before putting together?

There is also plasti-zap.....

For some strange reason you have not told us what solvent you are actually using.

The solvent used to join polystyrene can be applied with a small paint brush. If the brush goes hard after use it softens again when it is next used.

...R

For some strange reason you have not told us what solvent you are actually using.

Oops.
Brand name is: "Fast Bond" (methylene chloride).
Plastics are acrylic.

Usually one drop is needed for each 4 to 5 cm.

Edit:
I have thicken the "Fast Bond" by dissolving acrylic pieces in it, good for any voids.

A process similar to this but, I am trying to not use the applicator shown as too much solvent is delivered:

I found this, looks promising:

Also:

How to use:

I just tried the first tool above.
I made one out of two needles side by side and kept in place by crimping them in a small diameter brass tube. Cost ~ 5 cents :wink:

Here's what I would use - if money was no object (depending on how often you build such cases, and whether you sell them - this set of tools might be cheap):

Repeating Dispenser - 50 uL (1 drop)

Syringe (1000 series - 2.5 mL - 50 drops)

Needles (15 gauge KelF Hub x6)

As you can see, that kit will set you back about $200.00 USD - but maybe now, knowing what these items are called, you can find something that does the same job, but cheaper?

Another option - a peristaltic pump, like this one:

Remove the DC motor, and replace it with a stepper, then build a dispenser with a syringe and a button, set up a controller using an Arduino and LCD - and then you should be able to measure out precise amounts on a drop by drop basic per button press.

@cr0sh

I like the Repeating Dispenser - 50 uL (1 drop) very much.
If I did a lot of this stuff I would get one.

I use the more viscous "medium bodied" acrylic cement. I paint it on the surfaces I want to bond. It's mainly for filling in imperfections in surfaces that don't mate perfectly.

jboyton:
I use the more viscous "medium bodied" acrylic cement. I paint it on the surfaces I want to bond. It's mainly for filling in imperfections in surfaces that don't mate perfectly.

Yes, if there are voids to deal with.


Version two using 2 needle method:
NOT for glues which are thick but for "fast Bond" methylene chloride, this works GREAT!

Fountain pen?

Capillary tube?

This...
https://www.google.com/search?q=machine+oil+dispenser
Led me here...
http://www.gauntindustries.com/1_2_Ounce_Clear_Bottle-HYPO-2005.html

Ruling pen? . . . . adjustable, cleanable, rounded tip.

@Coding Badley @Archibald

  • Oil pen looks interesting!
  • I like your idea of using the pen.
    Brings back memories of old school days.
    Hey, maybe a feather quill LOL.

I will look for something like those.
Fast Bond boils at 40 degrees Celsius so will have to get an enclosed reservoir.