yew_qi_ming:
- Will it short circuit when positive terminal is arduino 5V, negative terminal is GND ?
(I saw online many people just connect to battery at both ends)
Outside of super conductors, you will never see a truly short circuit (ie 0 resistance connection) in reality. Short circuits are a matter of degree, and what is appropriate for one circuit is not appropriate for another.
Wires inherently have some resistance, and thinner wires have higher resistance. Longer wires also have higher resistance, so as you wind the wire across the core you are accumulating resistance. Higher resistance = less current by ohm's law, and you can measure the resistance with a multimeter once you're done winding. Then it's just a matter of figuring out if that much current is too much for whatever you want to power it.
The Arduino's power regulator isn't good for much more than powering the controller itself and a few LEDs. It's too weak to power magnetics like this. Use a separate power supply for it.
2.Does the material need to be electric conductor ?
(I saw online they only use nails without giving reason)
The core material? No, it doesn't need to be conductive. It needs to be magnetic. Which usually means it will be conductive since most magnetic things are metals, but that's not important. Nails are usually used because they're cheap, common, made of steel (as long as it's not stainless), and round (good for wrapping wires around). If you have something else magnetic that you can wind wire around that you want to use as the core, knock yourself out.
- Does the insulating layer of copper wire need to be removed? What are the suggested wire diameter
(I saw online some people removed whereas some people doesn't)
NO!!!!! Absolutely not.
Magnetism is caused by current flow. Coiling a wire around something effectively multiplies the amount of current that is flowing around the area, which in turn multiplies the amount of magnetomotive force (yes that is a real technical term) applied to the magnetic core. More MMF = more magnetic force.
If you remove all the insulation from the wires, you destroy the coiling since current can flow straight across the coil instead of spiraling around it. As the others said, only remove the insulation from the very end of the wires so you can connect it to the rest of your circuit.
It also makes the "coil" have super-low resistance and draw massive amounts of current from whatever you hook it up to, risking destruction for any power supply that isn't designed to gracefully handle massive overloads.