Help with Understanding Servo Power Consumption

I need to control two servo motors simultaneously from a portable battery pack. I would like the combined torque between the two servo motors to be able to output around 200 ozin (or 0.1440 kgm) to support a weight.

I was thinking about purchasing two 1501MG units (https://www.pololu.com/product/1057).

I find the no load angular velocity from the data sheet to be w = 0.14 sec/60° (or 7.4799 rad/s).

Calculating the mechanical power I find
P = Tw = (0.1440 kgm)(7.4799 rad/s) = 1.077 watts

and then using that to calculate total current I find
I= P/V = (1.077watt)/(6V) = 0.1795 A = 179.5 mA

Am I calculating my total current consumption properly? I don't think I am because I know torque depends linearly on current and when I look at the data sheet I see,

Running current (at no load): 500mA
Stall torque (at locked): 17 kg-cm
Stall current (at locked) : 2500mA

Using this information and interpolating I find to get T = 7.20 kg-cm from one motor I would need I = 1347.15 mA. This is a lot more current!

Thanks so much in advance!

Motors are NOT 100% efficient. :wink: The electrical power will always be higher than the mechanical power. When the servo is holding there it not doing any mechanical work so it has an efficiency of zero with all of the electrical energy converted to heat.

Ok that makes sense thank you! So now I know each servo will have to draw roughly 1.4 Amps. I have a battery that is 12V @ 3A max current. Can I put the two 6V servos in series and drive them both that way?

Hi,
Welcome to the forum.

Unfortunately you cannot put 6V servo in series, power supply wise.
You would be asking the servos the share the same current, and that is not possible with such a dynamic load as servos.

Tom... :slight_smile:

Ok thank you! Ok so my servos need to be wired in parallel. That means I’m going to need to draw roughly 2.8A for my application. Is using a battery pack that caps out at 3A too close for this application? If not maybe it could still work by using a voltage regulator to step my voltage down to 6V and connecting my servos to it in parallel.

You left out a 10, or specifically a 9.8.

200 oz.in is 0.144 kg.m, but the T in P=Tw needs to be in Nm not kg.m.

200 oz.in is 1.4Nm which would make your power 10W not 1W, and your current closer to 2A not 0.2A

ozin_to_nm.GIF

ozin_to_nm.GIF

Those servos are going to suck down a whole lot of power “holding” that weight.

Are you sure you can’t use a worm gear drive or something else?

I'm not sure the P=Tw thing works at the stall anyway, since by definition w=0 and P=T0=0.

At stall there's no motion, so no mechanical work and therefore no mechanical power.

That's not to say, of course, there's no electrical power consumption, but I don't think it can be calculated from the mechanical power, since there isn't any.

The ideal thing would be to get a servo that is big enough so that the friction in its gear train can hold the load.

Another idea is to arrange the motion so that, at the holding point, the force passes directly through the axis of the servo.

In either case very little energy will be needed to hold the load.

...R