Final code (I hope). Relays didn't like being in the servo loop. Separated them and found a couple of data errors and all is working smoothly.
#include <Wire.h>
#include <Adafruit_PWMServoDriver.h>
#include <CMRI.h>
#define MIN_PULSE_WIDTH 95
#define MAX_PULSE_WIDTH 530
#define FREQUENCY 50
Adafruit_PWMServoDriver Pwm[2] = {
Adafruit_PWMServoDriver(0x40),
Adafruit_PWMServoDriver(0x41)
};
CMRI cmri(0, 96, 32); //CPNODE with address 0, 96 inputs, 32 outputs
struct turnoutData
{
byte pwm; //selects PWM board 0 or 1
int targetPos; //based on cmri.get_bit, set to either pos1 or pos2
int pos1; //servo position 1
int pos2; //servo position 2
int offset; //horn offset from 90 degree position added to targetPos before sending to servo
byte relayPin;
byte relayState; //set to either relayState1 or !relayState1 based on cmri.get_bit value
byte relayState1; //servo's corresponding relays position 1 state
int currentPos; //used to use slow motion to move servo from position to position
};
struct turnoutData turnArray[] = { //pwm; targetPos; pos1; pos2; offset; relayPin; relayState; relayState1; currentPos;
{ 0, 312, 249, 375, -40, 35, 0, 1, 312}, //15
{ 0, 312, 249, 375, 20, 67, 0, 1, 312}, //12
{ 0, 312, 375, 249, -9, 30, 1, 0, 312}, //21
{ 0, 312, 249, 375, 12, 68, 1, 0, 312}, //13
{ 0, 312, 249, 375, 0, 32, 0, 1, 312}, //14
{ 0, 312, 249, 375, 14, 33, 0, 1, 312}, //20
{ 0, 312, 312, 312, 0, 70, 0, 0, 312}, //Future use (will be deleted when computer side is updated)
{ 0, 312, 312, 312, 0, 70, 0, 0, 312}, //Future use
{ 0, 312, 312, 312, 0, 70, 0, 0, 312}, //Future use
{ 0, 312, 375, 249, 2, 69, 0, 1, 312}, //19
{ 0, 312, 375, 249, 6, 64, 1, 0, 312}, //9
{ 0, 312, 375, 249, 9, 66, 1, 0, 312}, //11
{ 0, 312, 375, 249, -31, 65, 0, 1, 312}, //10
{ 0, 312, 375, 249, 18, 63, 1, 0, 312}, //4
{ 0, 312, 375, 249, -9, 62, 0, 1, 312}, //3
{ 0, 312, 375, 249, 0, 31, 0, 1, 312}, //18
{ 1, 312, 249, 375, -19, 23, 1, 0, 312}, //1
{ 1, 312, 249, 375, 6, 25, 0, 1, 312}, //5
{ 1, 312, 249, 375, -23, 29, 1, 0, 312}, //16
{ 1, 312, 249, 375, -16, 22, 0, 1, 312}, //2
{ 1, 312, 249, 375, -6, 28, 0, 1, 312}, //17
{ 1, 312, 249, 375, 0, 24, 1, 0, 312}, //6
{ 1, 312, 375, 249, 0, 27, 0, 1, 312}, //7
{ 1, 312, 249, 375, -1, 26, 1, 0, 312}, //8
{ 1, 312, 375, 249, -9, 34, 0, 1, 312} //22
};
const int turnArrayLength = sizeof (turnArray) / sizeof (turnArray[0]);
void processTurnouts() {
for (int i = 0; i < turnArrayLength; i++) {
turnArray[i].targetPos = (cmri.get_bit(i) == 1) ? turnArray[i].pos1 : turnArray[i].pos2;
if (turnArray[i].targetPos != turnArray[i].currentPos) {
if (turnArray[i].targetPos > turnArray[i].currentPos) {
turnArray[i].currentPos++;
if (turnArray[i].currentPos >= turnArray[i].targetPos) {
turnArray[i].currentPos = turnArray[i].targetPos;
}
Pwm[turnArray[i].pwm].setPWM(i % 16, 0, turnArray[i].currentPos + turnArray[i].offset);
}
else {
turnArray[i].currentPos--;
if (turnArray[i].currentPos <= turnArray[i].targetPos) {
turnArray[i].currentPos = turnArray[i].targetPos;
}
Pwm[turnArray[i].pwm].setPWM(i % 16, 0, turnArray[i].currentPos + turnArray[i].offset);
}
}
}
}
void processRelays() {
for (int i = 0; i < turnArrayLength; i++) {
turnArray[i].relayState = (turnArray[i].currentPos == turnArray[i].pos1) ? turnArray[i].relayState1 : !turnArray[i].relayState1;
cmri.set_bit( i , turnArray[i].relayState );
digitalWrite(turnArray[i].relayPin, turnArray[i].relayState);
}
}
void setup() {
Serial.begin(57600);
Serial.println("JMRI CMRI Arduino Mega Interface");
Wire.setClock(400000);
for (byte i = 0; i < 2; i++) {
Pwm[i].begin();
Pwm[i].setPWMFreq(FREQUENCY);
}
for (byte i = 0; i < turnArrayLength; i++) {
pinMode(turnArray[i].relayPin, OUTPUT);
digitalWrite(turnArray[i].relayPin, turnArray[i].relayState);
}
Serial.println("Init completed.");
}
void loop() {
cmri.process();
processTurnouts();
processRelays();
}
Thanks for everyone's patience and help streamlining this code!
Mandy