Bin it, do not attempt to recharge a lithium battery that has gone that low, especially if you live anywhere near me.
(South Wales, UK)
Not sure why your asking the forum as to why it drains so fast, you have the battery and circuit so measure how much current your project is drawing ..................................
It's possible that the 0.4V is a result of battery protection kicking in, and it isn't really discharged that low. And if it recharges to 4V rapidly, it may be that over-current protection kicked in. Just a guess, but if this happens with two different batteries, some explanation like this becomes more probable. Of course I'm assuming you're using protected batteries. If you aren't, then they really are discharged that low, and are no longer to be trusted.
If my understanding is correct, your boost converters will draw increasing current from the battery as the battery voltage drops. That might explain why you only get this after a day if it is only then that the excess current limit is reached in the protection circuit.
Also, what do you plug into the charger to recharge the battery? And do you disconnect the load while you are charging?
ShermanP:
It's possible that the 0.4V is a result of battery protection kicking in, and it isn't really discharged that low. And if it recharges to 4V rapidly, it may be that over-current protection kicked in. Just a guess, but if this happens with two different batteries, some explanation like this becomes more probable. Of course I'm assuming you're using protected batteries. If you aren't, then they really are discharged that low, and are no longer to be trusted.
If my understanding is correct, your boost converters will draw increasing current from the battery as the battery voltage drops. That might explain why you only get this after a day if it is only then that the excess current limit is reached in the protection circuit.
Also, what do you plug into the charger to recharge the battery? And do you disconnect the load while you are charging?
Thank you for your reply and very good suggestion. No I do not disconnect the load while charging. Is this a problem? I will monitor how much current is passing through the battery and get back to you
willpowell:
I have tried a new one and same problem - same battery make (cheap from aliexpress may be problem)
You must have had bad luck. I have bought over 150 18650 batteries from aliexpress (and 180+ NiMh) batteries. All of the 18650 batteries have been good. Only two of the NiMh batteries was dead.
I have tried using what i think is a genuine panosonic one - the current draw at start was 60mA at 3.7V and now 110mA since battery declined to 1.7V.
Still not high current but boost converter only boosting 2.1V to arduino (although still manages to boost 11.8V to solenoid). I have not tried charging yet, although i have mad a PCB so that it will be charging (TP4056 charger) with a load.