I would like to make a list of things that can go wrong when messing with AC power (as in 240V@16A or 120V@15A). And suggestions on how to avoid these dangers.
I will start with what I have heard. (Please correct me if I'm wrong on any of these.)
I'd also like to back the claims up if possible, e.g. by linking a study or news story etc. or speak from your own experience. I'd appreciate any help on this as well.
- Touching the phase may cause ventricular fibrillation which you can die from. (Although it seems unlikely, considering how many people I know who have survived it unharmed. Are there any studies on how likely this is?)
Possible counter measures:- Make sure there is a residual-current device installed in your breaker box.
- Turn off the fuse of the circuit you're working on (in the breaker box).
- Use of insulated gloves, insulated boots, mats and tools.
- If a wire is too thin or is not making enough contact, it could cause it to heat up to the point that it starts a fire. (Keep in mind that the insulation of your wires can melt, causing them to short with other wires.)
Possible counter measures:- Use wires with a gauge that can handle your current
- Learn how to solder properly / Screw the wires into the screw terminal deep enough
- Use wires with a silicone insulation (the insulation is much more heat resistant)
- Put more fuses in your circuits that prevent more current from flowing than what your components and wires can handle safely
- If your house burns down and the insurance finds that it was your fault (they are better at this than you'd think), you'll have to pay for the damage and may even go to jail if people died in the process. (Obviously, this doesn't apply to all countries, but be aware of your local laws.)
Possible counter measures:- Hire a professional electrician to do it for you or to approve what you have done.
- Get a good lawyer.
- Buy flame retardant to make your things resistant to catching on fire. (For example your curtains.)
- If your AC circuit is too close to your DC circuit, the AC may randomly (voltage spikes) jump (spark gap) over into your DC circuit causing it to die and maybe even cause a fire. So keep in mind that the circuit you made 3 years ago that has never had any issues, may catch on fire the next time there is a random voltage spike.
Possible counter measures:- I heard that galvanic isolation is supposed to help with that, but I have no clue if that is true.
- You might also want to consider using an overvoltage protection device. Ideally directly in your breaker box, but you can also get ones that you put between an outlet and your device.
I will update this list with your suggestions.
I'm not trying to scare anyone away from messing with AC power, but I'm also not encouraging anyone in doing so. This is merely for educational purposes.