Trying to find the name of this tool

So I've decided to buy a power tool (drill/driver) to cut lcd windows and drill button holes on my plastic box. I know enough of machining that I need more than drill bits, which only cut with their tips. I need bits that I can use on a milling machine, with cutting edges on the side as well as on the tip. What are they called? I'm trying to search for them, mill set? milling head? Router?

Any help is appreciated.

Also, should I go with dremel or craftsman? I just want it for small but precision jobs, like cutting a 16*2 LCD window on plastic box and drill maybe 1/4 holes for buttons. Seems like the dremel is very fast 5000 - 35000 rpm and the craftsman is 1300 rpm.

http://www.sears.com/shc/s/p_10153_12605_00961138000P?prdNo=1&blockNo=1&blockType=G1

http://www.sears.com/shc/s/p_10153_12605_00917586000P?prdNo=15&blockNo=15&blockType=G15#reviewsWrap

The craftsman accepts 3/8 and 1/4 hex bits but I guess the dremel takes only its own accessories.

I believe you are looking for "end mills".

Personally, I'm a fan of Dremel over Craftsman.

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The Quick Shield: breakout all 28 pins to quick-connect terminals

If you are planning on doing milling, you're going to find it tough going to use a hand-held tool (I'm not even sure it would be that safe, to be honest).

If you are going to do milling -the proper way-, be prepared to spend more than a bit of money. I bought a small milling/drill machine from Harbor Freight a few years ago, and I have yet to buy tooling (the machine is still in grease). The machine itself was close to $400.00. The tooling will likely total close to another $3-400.00. That's a cheap setup!

I do intend to finish setting it up - when, though, is a tough question.

:stuck_out_tongue:

In order to buy the proper bits, you need to understand what materials you are likely to be machining and how fast you want to machine them, and how fast your mill runs (plus whether you need liquid cooling - not really necessary at the hobby level for plastic and aluminum, unless feed rates are high). Your basic end-mills will have either two or four flutes (cutting edges). Some end-mills can only be used for cutting - they can't "punch" through in a drilling operation and then cut (can't remember what the terms are again). So you need to be aware of that...

Once again - milling bits aren't something I have ever seen used "hand held", and I don't think they are safe to use that way. If a milling machine and tooling is out of your budget (and it very well may be!) - look into getting a small bench drill press with a good set of bits (they aren't expensive), along with a Dremel tool (again, fairly cheap), and a spiral-cutout tool and bits. Those tools like likely take care of the majority of your needs.

Oh - two other things:

Safety goggles and gloves are a must when working around power tools.

:slight_smile:

Thanks RuggedCircuits. I guess I just need router bits (googled end mill and got router bits). I can drill a hole and open it up.

cr0sh, if all I want is a 1/8" router like this one for dremel, will it be safe to open up a drilled hole into an LCD screen (2.0"*0.7") with it? Thanks! I know things can get ugly if something is caught and start spining :o

http://www.sears.com/shc/s/p_10153_12605_SPM161724829P?prdNo=2&blockNo=2&blockType=G2

By the way, I remember I am not supposed to wear gloves or long sleeves with machines in case they get caught and pull my hand into spining stuff. Does the opposite apply for handheld power tools? So far I've only worked in well-maintained student-level machine shops and I don't like spinning stuff despite occasional work with them since 01. I've got goggles.

BTW, a college student stepped in my lab yesterday and said,"I'm taking science labs tomorrow, do you know where I can buy goggles?" I guess he couldn't tell chemistry from physics. Only mad physicists like the one in "Back to future" would need goggles ;D

cr0sh, if all I want is a 1/8" router like this one for dremel, will it be safe to open up a drilled hole into an LCD screen (2.0"*0.7") with it? Thanks! I know things can get ugly if something is caught and start spining

If it's meant to be used with a Dremel, and you are wearing proper hand protection, then it should be fairly safe. If you want to be sure of safety, mount the part you are cutting to a workbench with clamps or a vice. Even with gloves on, it is possible to cut/drill into your hand if something should slip wrong.

By the way, I remember I am not supposed to wear gloves or long sleeves with machines in case they get caught and pull my hand into spining stuff.

On any larger non-hand held machines, gloves shouldn't be worn; I apologize for not making that clear. You are right about that safety part (though goggles and possibly a face shield should be worn). On a milling machine, your hands shouldn't be anywhere near the bit or worked piece, since they should be on the feed controls (if the machine is manual).

Does the opposite apply for handheld power tools?

Typically, yes - because with a handheld power tool, things can slip easily and the tool cuts quickly. Sometimes, even gloves don't stop the injury, but they can make the damage that is caused less in the event of an accident (right-angle grinders are fun!).

So far I've only worked in well-maintained student-level machine shops and I don't like spinning stuff despite occasional work with them since 01.

As with electricity - respect the tool, and it will respect you. Pay attention to where your body parts are in respect to the machine. Don't let your unease stop you from working with the machines, a certain level of wariness is a good thing. Its when you get lax and "comfortable" that things can go awry...

I've got goggles.

Good - wear them. If you are doing heavy machining (not that it sounds like you are), consider a full face mask. Also consider ear plugs, as well as a dust mask (for certain materials, you might even want to use a respirator). Dust masks/respirators are things you need to consider if you end up drilling/cutting/machining PCB material and certain plastics. The particles can be inhaled and lodge in the lungs, leading to all sorts of bad juju over time.

BTW, a college student stepped in my lab yesterday and said,"I'm taking science labs tomorrow, do you know where I can buy goggles?" I guess he couldn't tell chemistry from physics. Only mad physicists like the one in "Back to future" would need goggles

That's not completely true; if doing hands-on physics work, I can certainly see the need for goggles in some experimental setups. If working with lasers (ie, anything stronger than a standard cheap red laser pointer), goggles for the wavelengths being worked with are a must (especially once you get past about 50mW in power).

One other thing to keep in mind: If you wear glasses (or do in the future), don't assume that they are the equivalent of goggles - they aren't (unless you have specialty prescription safety glasses made). Wear goggles over you glasses.

Finally - when soldering, wear goggles; I can't tell you the number of times when I've been soldering and the solder or rosin "spattered" and popped up on my face; the quick sting was one thing, no scar - but had my eyes not been covered with goggles... :-X

Stay safe!

:slight_smile:

Thanks a bunch cr0sh! I started a file today "tips from cr0sh.doc" You have all my respect! ;D

(I'm gonna dig up your other tips for me and other members)