Robert
I considered it, but I was trying to avoid it. I have some bare 1284P chips, and have breadboarded a couple of layouts for them, but the Pro Mini board I have used for this project is not much larger than the 40-pin DIP on it's own, and has all the supporting stuff (voltage regulator, crystal, caps) on there already. So form-factor is also a consideration. Bigger boards mean larger cases 
The Bobweeny looks very interesting though, similar to what I'm using, but without power regulator, from the schematic. That wouldn't be a problem, because I'm using a regulated supply anyway.
Are these available assembled but without the 1284P? (I have quite a few of these already)
How much would shipping to the UK be for single/multiple ones?
As far as my project goes, SRAM doesn't give me an issue, but I have worked on very small systems before 
My global variables (and those used by the libraries) amount to 70% of RAM, so I still have at least 512 bytes working space.
I did trim out some things that were only used while I was debugging some of the network code (I do need DHCP and UDP support, so that's not an option), and was able to trim down the FLASH used to store a favicon, since my transparency mask is all zero.
It does what it's supposed to, and after the last trim, I have a little space for changes, so I won't swap just yet for this project.
However, my next project will need more FLASH space for a "richer" web UI, so it probably will be a 1248P based one. I also have some WizNet modules (WIZ820io and some W5500 based ones), which will reduce the FLASH requirements by around 7K.
It may also need more RAM, though, so the 1284P will be a better bet.
However, this doesn't move me further forward with my quest to use the same toolchain in 1.0.6 
I know most of the effort on Arduino is going into 1.5.x, which I'm quite happy about.
Are there published guidelines for 1.0.x/1.5.x on library formats (file layouts) and tool-chains?
SteveS