# What is this amplifier doing, exactly?

The BC337 is a transistor that can handle 800mA.

Och, well I'm about to order a hundred or so. "Cheaper by the dozen" is the motto. ;)

The BC546 can do 100mA, and this circuits requires 278mA.

If you could explain that calculation I would be grateful.

I read the datasheets for the maximum current of the transistors.
The current is 5V / (10 + 8 ohm) = 278mA, assuming no voltage drop of the transistor and the transistor being fully on.
At 278mA the BC337 has Hfe of about 250. So the 2k2 will turn it into saturation.

The NPN BC337 is an old transistor.
The NPN BC639 is a little newer, it can do 1A, and it has the BC640 as complementary PNP.

These are the prices in my country (a piece)
BC547B : 5 euro cents
BC546B : 6 euro cents
BC337 : 10 euro cents
BC639 : 20 euro cents

@ Mike the only point I'd disagree with you on is the input resistor and that is to limit the base current to a safe value. 2K2 is 50 times the "bias'" resistors and as such will have little effect on their operation.. A .1 to 1uF cap (depending on the desired low frequency response) should work well with the 30 k or so input impedance presented at the base lead.

Bob

Ciao, The initial intentions were to make an amplifier as simple as possible (with only 1 cheap transistor). :D There are several modifications that can be done, especially include a capacitor between the input pin and the amplifier. In the next few hours, i check it and i put an optimized one (with volume control :D)

PighiXXX

Thanks for the support! Checking diagrams is a good thing from you because for surely there are people better than me in this forum and together we can do a good job for everyone.

I am extremely grateful for your insight.

@pighixxx - I am testing to check my knowledge is sufficient to understand your diagrams, and if things don't work perfectly I'm keen to understand why. Perhaps it's my fault.

:)

That amplifier is a “Class A” amplifier. Theoretically, it is supposed to be biased so that with no signal, the collector sits at about 1/2 Vcc (so that it can swing UP to VCC and DOWN to GND).

The resistors on the base circuit create a bias (base current * beta = collector current) to keep the transistor conducting (that is, in a Class-A mode).

The top bias resistor is connected to the collector to provide NEGATIVE feedback and stabilize the bias. That is, if the bias is too “strong”, the collector will go lower and decrease the base bias, thereby self-stabilizing the circuit.

I would try this for fun: Remove the 2.2K resistor between the Arduino and the transistor base and replace it with a 1 uF (not critical) capacitor (positive side to the transistor base).

Here’s a sketch I made for another guy a while back to explain Class A and Class B amplifiers. Hopefully this will help:

(edit to add): If you take the “Class A” sketch and invert it so that the “spring” is at the top, that is basically the same as your circuit - and BJT vs MOSFET doesn’t matter - they both do the same jobs - albeit in a different way.

(edit to add more): Notice that the Class B amplifier “rope” needs to be taut, otherwise there will be a small “dead zone” where the speaker doesn’t move. The tension on the rope is the bias, and if there isn’t enough bias and the rope is loose, the dead zone on the speaker is called “crossover distortion”.

Hey Nick,
This is the amplifier I have in my fencing scoring machines, driven by a burst of Tone to make a nice two-tone warble when a touch is scored (sounds like cell phone ring).
Can probably replace the MOSFET with NPN too. (The IFR3707Z apparently went obsolete right after I bought a sleeve of 10.)

When input is Low, transistor is off, cap keeps any DC from flowing into the speaker, but the yellow wire sits high.
When input is High, transistor turns on, pulls cap low to move speaker one direction.
When input goes back high, the cap goes high and the transition thru the cap drives the speaker the other other direction until the cap charges up again.
So Tone makes a nice sound with this MOSFET and speaker. The 68 ohm resistors were an attempt at high/low volume control - my wife says it is still way too loud.

IRF3707Z.pdf (265 KB)

This is the speaker. I am quite happy with them. http://www.mpja.com/4-Ohm-Mini-Speaker/productinfo/14618%20SP/

Well, actually, not "quite" a Class A design. Class A is intended to bias the transistor into its linear region of operation, but you'll never get that with the ckt as shown.

It looks like the person who designed it had the intent of Class A, but you would need a resistor in the emitter lead, so the 100Ks on the base have something to bias in a stable fashion. As it is, they simply turn on the transistor, and whether or not the collector sits at Vcc/2 is strictly a factor of the hFE [beta] dc current-gain of the transistor.

But there is a much more serious problem with this design, namely that there will be a constant dc-bias on the speaker and a non-trivial amount of dc-current continually running through it. Not good, the speaker can burn up. Instead, speakers should be AC-coupled through a large capacitor with a ckt like this - ie, attempted Class A. And unfortunately, that cap needs to be a large value, eg 220 uF, to get proper low- frequency response, since the speaker impedance is so small.

Also, with a proper Class B, as Krupski mentioned, the positive and negative drive ckts will be adjusted so the DC current through the speaker is 0, so that takes care of the problem of continuous current burning up the speaker.

Advice - throw this ckt away, use something better.

oric_dan:
But there is a much more serious problem with this design, namely that there will be
a constant dc-bias on the speaker and a non-trivial amount of dc-current continually
running through it.

Why is there that current (which incidentally the scope trace appears to agree with)?

If the transistor is “off” it shouldn’t be conducting, should it? Or does the biasing keep it on? I guess it must be that, because on the scope it looks like when the input signal is off, the output signal is around 2.2V.

oric_dan: But there is a much more serious problem with this design, namely that there will be a constant dc-bias on the speaker and a non-trivial amount of dc-current continually running through it.

Why is there that current (which incidentally the scope trace appears to agree with)?

If the transistor is "off" it shouldn't be conducting, should it? Or does the biasing keep it on? I guess it must be that, because on the scope it looks like when the input signal is off, the output signal is around 2.2V. [/quote] Yes, that's it. If you remove the 100K pullup, and keep the 100K pulldown - to keep the transistor turned off, and then capacitively couple the input signal, as others have mentioned, then the transistor will stay off when no signal is present. Then, you also don't need to capacitor-couple the speaker.

However, you'll only ever get square-wave outputs [ie, rasty sounding things] from your speaker.

It is possible to get sweeter sounding audio using the Arduino. Would require going to a true Class A amplifier ckt [or more complex Class B, etc, as Krupski mentioned], and then using high-frequency PWM, modulated at a lower audio rate, and then using low-pass filters ahead of the amplifier to smooth out and anti-alias the PWM.

Interesting. In this particular case I am feeding in square waves anyway, so that's no great loss.

I mean, you can get amplifier chips for a couple of dollars if you want proper amplification, but I was leaning towards getting the square wave tones out of the thing to be loud enough to hear, and not damage the output pin.

So your suggestion of adding the capacitor, and removing the resistor, could well achieve that with minimal effort.

BTW, if I remove the resistor between collector and base, wouldn't the capacitor need to have the positive side (if it had one) to the Arduino output pin, and not the transistor base, as the output pin would be more positive?

Nick, Wire it up like my Mosfet example. The cap keeps the DC out of the speaker, and the sound is nice.

Here's the heart of the code:

``````// info on alarm sound
#include "pitches.h"

// notes in the melody:
int thisNote = 0;
int noteDuration = 0;
int pauseBetweenNotes = 0;
int melody[] = {
NOTE_C6, NOTE_A5, NOTE_C6, NOTE_A5, NOTE_C6, NOTE_A5, NOTE_C6};
// note durations: 4 = quarter note, 8 = eighth note, etc.:
int noteDurations[] = {
12,12,12,12,12,12,4};
``````
``````  // create a warble once
for (thisNote = 0; thisNote < 8; thisNote++)
{
// to calculate the note duration, take one second
// divided by the note type.
//e.g. quarter note = 1000 / 4, eighth note = 1000/8, etc.
noteDuration = 1000/noteDurations[thisNote];
noTone(6);       //apparent known bug - need this for the tone to play next.
tone(6, melody[thisNote],noteDuration);
// to distinguish the notes, set a minimum time between them.
// using the note's duration + 10%:
pauseBetweenNotes = noteDuration * 1.10;
delay(pauseBetweenNotes);
// stop the tone playing:
//  noTone(6);
}
``````

pitches.h is tab in my sketch:

``````/*************************************************
* Public Constants
*************************************************/

#define NOTE_B0  31
#define NOTE_C1  33
#define NOTE_CS1 35
#define NOTE_D1  37
#define NOTE_DS1 39
#define NOTE_E1  41
#define NOTE_F1  44
#define NOTE_FS1 46
#define NOTE_G1  49
#define NOTE_GS1 52
#define NOTE_A1  55
#define NOTE_AS1 58
#define NOTE_B1  62
#define NOTE_C2  65
#define NOTE_CS2 69
#define NOTE_D2  73
#define NOTE_DS2 78
#define NOTE_E2  82
#define NOTE_F2  87
#define NOTE_FS2 93
#define NOTE_G2  98
#define NOTE_GS2 104
#define NOTE_A2  110
#define NOTE_AS2 117
#define NOTE_B2  123
#define NOTE_C3  131
#define NOTE_CS3 139
#define NOTE_D3  147
#define NOTE_DS3 156
#define NOTE_E3  165
#define NOTE_F3  175
#define NOTE_FS3 185
#define NOTE_G3  196
#define NOTE_GS3 208
#define NOTE_A3  220
#define NOTE_AS3 233
#define NOTE_B3  247
#define NOTE_C4  262
#define NOTE_CS4 277
#define NOTE_D4  294
#define NOTE_DS4 311
#define NOTE_E4  330
#define NOTE_F4  349
#define NOTE_FS4 370
#define NOTE_G4  392
#define NOTE_GS4 415
#define NOTE_A4  440
#define NOTE_AS4 466
#define NOTE_B4  494
#define NOTE_C5  523
#define NOTE_CS5 554
#define NOTE_D5  587
#define NOTE_DS5 622
#define NOTE_E5  659
#define NOTE_F5  698
#define NOTE_FS5 740
#define NOTE_G5  784
#define NOTE_GS5 831
#define NOTE_A5  880
#define NOTE_AS5 932
#define NOTE_B5  988
#define NOTE_C6  1047
#define NOTE_CS6 1109
#define NOTE_D6  1175
#define NOTE_DS6 1245
#define NOTE_E6  1319
#define NOTE_F6  1397
#define NOTE_FS6 1480
#define NOTE_G6  1568
#define NOTE_GS6 1661
#define NOTE_A6  1760
#define NOTE_AS6 1865
#define NOTE_B6  1976
#define NOTE_C7  2093
#define NOTE_CS7 2217
#define NOTE_D7  2349
#define NOTE_DS7 2489
#define NOTE_E7  2637
#define NOTE_F7  2794
#define NOTE_FS7 2960
#define NOTE_G7  3136
#define NOTE_GS7 3322
#define NOTE_A7  3520
#define NOTE_AS7 3729
#define NOTE_B7  3951
#define NOTE_C8  4186
#define NOTE_CS8 4435
#define NOTE_D8  4699
#define NOTE_DS8 4978
``````

Erdin:
So I would remove both 100k, and perhaps add a flyback diode over the speaker.

First experiment …

Without flyback diode:

With flyback diode:

Nice pictures! Even I didn't expect a normal loudspeaker to cause that spike.

Next experiment:

Krupski: I would try this for fun: Remove the 2.2K resistor between the Arduino and the transistor base and replace it with a 1 uF (not critical) capacitor (positive side to the transistor base).

0.33 uF capacitor added in series with the 2.2K resistor:

The sound is a bit thin with this one.

Erdin: So I would remove both 100k, and perhaps add a flyback diode over the speaker.

Back to original circuit, (no capacitor), however the 100K resistor from collector to base removed (flyback diode still in place):

Now both 100K resistors removed (looks much the same to me):

The DC bias on the speaker will push (or pull) the diaphragm well away from centre and thus can give strong even harmonics or worst-case damage the mechanical suspension - not good.

For a novelty speaker driver try a MOSFET driver chip like the MIC4422 which takes logic level in and can run from 5 to 18V and deliver up to 9A!! (at 18V). Definitely want to use an output capacitor to protect the chip and speaker, and check it doesn't overheat, but it is also plenty fast enough to run as a class-D amplifier very nicely - a fast PWM signal for instance will get you 8-bit audio of sorts.

This is a variation of what CrossRoads suggested:

I kept the transistor, put 100 ohm and a 0.33 uF in series with the signal to the base.

No resistor from collector to base, and 1K from base to emitter.

Sounds a bit thin still. Maybe I'm not doing it right.