Problem with TB6600 giving low current than selected

Hi everyone,

I am currently testing out nema23 stepper with tb6600 before using it as a project. but the holding torque current is low about 0.3A, I've set it to 2.5A and 1/8 micro stepping.

**the setup: **
power supply : lab bench power supply of 20V capable of delivering 10A.

Stepper Motor
Model : Sanyo StepSyn 103 - H7823 series
Max current : 4A
Resistance = 0.65 Ohm
Inductance = 2.4mH

Generic TB6600
Micro step : 1/8 or 1600 pulse/rev
current : 2.5A (rms)

Pulse:
using a function generator so i can freely set the frequency

I've tried using 3 TB6600 incase of a defective unit, but all results showed the same 0.3 - 0.4A holding torque current.

the main problem:
when the motor is running it draws about 1A if i set the pulse to 1.6Khz, but the motor still produces little torque and i can stop it with bare hands.

do you guys have any solutions for this. (I've tried to use the max current settings about 3.5A rms, but the problem persists.)

Drivers like that usually need a 10 microsecond positive pusle and then a delay before the next pulse comes.
Whats the timing of the generator pulse period?
Try and lower the frequency to some 100 Hz. Know that for high speed acceleration must be used due to the inertia in the stepper.

Your dip-switch shows 1/4.

That would not surprise me anyway. Average human might produce 4.5Nm torque, whereas a typical Nema23 is in the 1 - 1.5 Nm range.

Which current do you measure? The current you set at the tb6600 is the coil current. This is not the current from the PSU! The current the PSU has to deliver is much less and also depends on the PSU voltage.
The TB6600 works similar to a buck converter.

Using just one wrist, that's about what's needed to open a jar lid.

i've tried changing the voltage to about 35v, but the holding current doesn't change that much. i measured using a shunt resistor that is connected to an oscilloscope.

my mistake, i think i forgot to change the 2nd and 3rd drivers. but the stepper is connected to different tb6600 with 1/8 microstepping.

is there any way to increase this torque, I've tried DM542 as well from leadshine but still no luck.

i've set my function generator to a square wave with about 5-10% duty cycle, do you think it's enough?

Make psu max current, or unlimited current.

Just do the math for pulse width and check stepper datasheet fou run-in, run-out.

doesn't fix the issue.

How are measuring torque? What is mounted on motor shaft?

Please show a wiring diagram of your setup, including how the scope was connected.

Assuming you have the motor running at max rated current, the only way to increase torque further is to use a gearbox or a larger motor.