ESP32 Wireless Throttle (PWM) - Strange Behavior

Hello,

My project goal is to create a wireless way of transmitting a throttle value (variable resistor) to another device that will translate that value into a PWM signal, which will eventually go into a different device that we can black-box. I have purchased 2x ESP32-C3 devices that have wireless capabilities. These are Tourdeus brand, and it looks like they're not reputable, so maybe that's what's causing my strife.

I have a video below explaining my issue, but in short, I am seeing good, predictable behavior as I bring the "throttle" from 0-50%-ish. However, after that, it seems like I'm not getting a good readout from the "throttle". To add to my troubleshooting woes, I can't figure out for the life of me how to debug this, as I get no output on the COM line I connect to. I'm just at a loss.

https://www.youtube.com/watch?v=1G-eTuHRVjE

If you have any ideas or an easier way to accomplish this project, please let me know.

/**
   ESPNOW - Basic communication - Slave
   Date: 26th September 2017
   Author: Arvind Ravulavaru <https://github.com/arvindr21>
   Purpose: ESPNow Communication between a Master ESP32 and a Slave ESP32
   Description: This sketch consists of the code for the Slave module.
   Resources: (A bit outdated)
   a. https://espressif.com/sites/default/files/documentation/esp-now_user_guide_en.pdf
   b. http://www.esploradores.com/practica-6-conexion-esp-now/

   << This Device Slave >>

   Flow: Master
   Step 1 : ESPNow Init on Master and set it in STA mode
   Step 2 : Start scanning for Slave ESP32 (we have added a prefix of `slave` to the SSID of slave for an easy setup)
   Step 3 : Once found, add Slave as peer
   Step 4 : Register for send callback
   Step 5 : Start Transmitting data from Master to Slave

   Flow: Slave
   Step 1 : ESPNow Init on Slave
   Step 2 : Update the SSID of Slave with a prefix of `slave`
   Step 3 : Set Slave in AP mode
   Step 4 : Register for receive callback and wait for data
   Step 5 : Once data arrives, print it in the serial monitor

   Note: Master and Slave have been defined to easily understand the setup.
         Based on the ESPNOW API, there is no concept of Master and Slave.
         Any devices can act as master or salve.
*/

#include <esp_now.h>
#include <WiFi.h>

#define CHANNEL 1

// Init ESP Now with fallback
void InitESPNow() {
  WiFi.disconnect();
  if (esp_now_init() == ESP_OK) {
    Serial.println("ESPNow Init Success");
  }
  else {
    Serial.println("ESPNow Init Failed");
    // Retry InitESPNow, add a counte and then restart?
    // InitESPNow();
    // or Simply Restart
    ESP.restart();
  }
}

// config AP SSID
void configDeviceAP() {
  const char *SSID = "Slave_1";
  bool result = WiFi.softAP(SSID, "Slave_1_Password", CHANNEL, 0);
  if (!result) {
    Serial.println("AP Config failed.");
  } else {
    Serial.println("AP Config Success. Broadcasting with AP: " + String(SSID));
    Serial.print("AP CHANNEL "); Serial.println(WiFi.channel());
  }
}

void setup() {
  Serial.begin(115200);
  Serial.println("ESPNow/Basic/Slave Example");
  //Set device in AP mode to begin with
  WiFi.mode(WIFI_AP);
  // configure device AP mode
  configDeviceAP();
  // This is the mac address of the Slave in AP Mode
  Serial.print("AP MAC: "); Serial.println(WiFi.softAPmacAddress());
  // Init ESPNow with a fallback logic
  InitESPNow();
  // Once ESPNow is successfully Init, we will register for recv CB to
  // get recv packer info.
  esp_now_register_recv_cb(OnDataRecv);

  pinMode(LED_BUILTIN, OUTPUT);
  pinMode(0, OUTPUT);
  pinMode(1, OUTPUT);
  pinMode(2, OUTPUT);
}

// callback when data is recv from Master
void OnDataRecv(const uint8_t *mac_addr, const uint8_t *data, int data_len) {
  char macStr[18];
  snprintf(macStr, sizeof(macStr), "%02x:%02x:%02x:%02x:%02x:%02x",
           mac_addr[0], mac_addr[1], mac_addr[2], mac_addr[3], mac_addr[4], mac_addr[5]);
  Serial.print("Last Packet Recv from: "); Serial.println(macStr);
  Serial.print("Last Packet Recv Data: "); Serial.println(*data);
  Serial.println("");
  modulateBrightness(*data);
  if (*data > 32) {
    digitalWrite(0, HIGH);
  } else {
    digitalWrite(0, LOW);
  }
  if (*data > 64) {
    digitalWrite(1, HIGH);
  } else {
    digitalWrite(1, LOW);
  }
  if (*data > 128) {
    digitalWrite(2, HIGH);
  } else {
    digitalWrite(2, LOW);
  }
}

void modulateBrightness(uint8_t brightness) {
  digitalWrite(LED_BUILTIN, HIGH);
  delay(brightness);
  digitalWrite(LED_BUILTIN, LOW);
  delay(500-brightness);
}

void loop() {
  // Chill
}

/**
   ESPNOW - Basic communication - Master
   Date: 26th September 2017
   Author: Arvind Ravulavaru <https://github.com/arvindr21>
   Purpose: ESPNow Communication between a Master ESP32 and a Slave ESP32
   Description: This sketch consists of the code for the Master module.
   Resources: (A bit outdated)
   a. https://espressif.com/sites/default/files/documentation/esp-now_user_guide_en.pdf
   b. http://www.esploradores.com/practica-6-conexion-esp-now/

   << This Device Master >>

   Flow: Master
   Step 1 : ESPNow Init on Master and set it in STA mode
   Step 2 : Start scanning for Slave ESP32 (we have added a prefix of `slave` to the SSID of slave for an easy setup)
   Step 3 : Once found, add Slave as peer
   Step 4 : Register for send callback
   Step 5 : Start Transmitting data from Master to Slave

   Flow: Slave
   Step 1 : ESPNow Init on Slave
   Step 2 : Update the SSID of Slave with a prefix of `slave`
   Step 3 : Set Slave in AP mode
   Step 4 : Register for receive callback and wait for data
   Step 5 : Once data arrives, print it in the serial monitor

   Note: Master and Slave have been defined to easily understand the setup.
         Based on the ESPNOW API, there is no concept of Master and Slave.
         Any devices can act as master or salve.
*/

#include <esp_now.h>
#include <WiFi.h>
#include <esp_wifi.h> // only for esp_wifi_set_channel()

// Global copy of slave
esp_now_peer_info_t slave;
#define CHANNEL 1
#define PRINTSCANRESULTS 0
#define DELETEBEFOREPAIR 0

// Init ESP Now with fallback
void InitESPNow() {
  WiFi.disconnect();
  if (esp_now_init() == ESP_OK) {
    Serial.println("ESPNow Init Success");
  }
  else {
    Serial.println("ESPNow Init Failed");
    // Retry InitESPNow, add a counte and then restart?
    // InitESPNow();
    // or Simply Restart
    ESP.restart();
  }
}

// Scan for slaves in AP mode
void ScanForSlave() {
  int16_t scanResults = WiFi.scanNetworks(false, false, false, 300, CHANNEL); // Scan only on one channel
  // reset on each scan
  bool slaveFound = 0;
  memset(&slave, 0, sizeof(slave));

  Serial.println("");
  if (scanResults == 0) {
    Serial.println("No WiFi devices in AP Mode found");
  } else {
    Serial.print("Found "); Serial.print(scanResults); Serial.println(" devices ");
    for (int i = 0; i < scanResults; ++i) {
      // Print SSID and RSSI for each device found
      String SSID = WiFi.SSID(i);
      int32_t RSSI = WiFi.RSSI(i);
      String BSSIDstr = WiFi.BSSIDstr(i);

      if (PRINTSCANRESULTS) {
        Serial.print(i + 1);
        Serial.print(": ");
        Serial.print(SSID);
        Serial.print(" (");
        Serial.print(RSSI);
        Serial.print(")");
        Serial.println("");
      }
      delay(10);
      // Check if the current device starts with `Slave`
      if (SSID.indexOf("Slave") == 0) {
        // SSID of interest
        Serial.println("Found a Slave.");
        Serial.print(i + 1); Serial.print(": "); Serial.print(SSID); Serial.print(" ["); Serial.print(BSSIDstr); Serial.print("]"); Serial.print(" ("); Serial.print(RSSI); Serial.print(")"); Serial.println("");
        // Get BSSID => Mac Address of the Slave
        int mac[6];
        if ( 6 == sscanf(BSSIDstr.c_str(), "%x:%x:%x:%x:%x:%x",  &mac[0], &mac[1], &mac[2], &mac[3], &mac[4], &mac[5] ) ) {
          for (int ii = 0; ii < 6; ++ii ) {
            slave.peer_addr[ii] = (uint8_t) mac[ii];
          }
        }

        slave.channel = CHANNEL; // pick a channel
        slave.encrypt = 0; // no encryption

        slaveFound = 1;
        // we are planning to have only one slave in this example;
        // Hence, break after we find one, to be a bit efficient
        break;
      }
    }
  }

  if (slaveFound) {
    Serial.println("Slave Found, processing..");
  } else {
    Serial.println("Slave Not Found, trying again.");
  }

  // clean up ram
  WiFi.scanDelete();
}

// Check if the slave is already paired with the master.
// If not, pair the slave with master
bool manageSlave() {
  if (slave.channel == CHANNEL) {
    if (DELETEBEFOREPAIR) {
      deletePeer();
    }

    Serial.print("Slave Status: ");
    // check if the peer exists
    bool exists = esp_now_is_peer_exist(slave.peer_addr);
    if ( exists) {
      // Slave already paired.
      digitalWrite(LED_BUILTIN, HIGH);
      Serial.println("Already Paired");
      return true;
    } else {
      // Slave not paired, attempt pair
      digitalWrite(LED_BUILTIN, LOW);
      esp_err_t addStatus = esp_now_add_peer(&slave);
      if (addStatus == ESP_OK) {
        // Pair success
        Serial.println("Pair success");
        return true;
      } else if (addStatus == ESP_ERR_ESPNOW_NOT_INIT) {
        // How did we get so far!!
        Serial.println("ESPNOW Not Init");
        return false;
      } else if (addStatus == ESP_ERR_ESPNOW_ARG) {
        Serial.println("Invalid Argument");
        return false;
      } else if (addStatus == ESP_ERR_ESPNOW_FULL) {
        Serial.println("Peer list full");
        return false;
      } else if (addStatus == ESP_ERR_ESPNOW_NO_MEM) {
        Serial.println("Out of memory");
        return false;
      } else if (addStatus == ESP_ERR_ESPNOW_EXIST) {
        Serial.println("Peer Exists");
        return true;
      } else {
        Serial.println("Not sure what happened");
        return false;
      }
    }
  } else {
    // No slave found to process
    Serial.println("No Slave found to process");
    return false;
  }
}

void deletePeer() {
  esp_err_t delStatus = esp_now_del_peer(slave.peer_addr);
  Serial.print("Slave Delete Status: ");
  if (delStatus == ESP_OK) {
    // Delete success
    Serial.println("Success");
  } else if (delStatus == ESP_ERR_ESPNOW_NOT_INIT) {
    // How did we get so far!!
    Serial.println("ESPNOW Not Init");
  } else if (delStatus == ESP_ERR_ESPNOW_ARG) {
    Serial.println("Invalid Argument");
  } else if (delStatus == ESP_ERR_ESPNOW_NOT_FOUND) {
    Serial.println("Peer not found.");
  } else {
    Serial.println("Not sure what happened");
  }
}

uint8_t data = 0;
// send data
void sendData() {
  data++;
  const uint8_t *peer_addr = slave.peer_addr;
  Serial.print("Sending: "); Serial.println(data);
  esp_err_t result = esp_now_send(peer_addr, &data, sizeof(data));
  Serial.print("Send Status: ");
  if (result == ESP_OK) {
    Serial.println("Success");
  } else if (result == ESP_ERR_ESPNOW_NOT_INIT) {
    // How did we get so far!!
    Serial.println("ESPNOW not Init.");
  } else if (result == ESP_ERR_ESPNOW_ARG) {
    Serial.println("Invalid Argument");
  } else if (result == ESP_ERR_ESPNOW_INTERNAL) {
    Serial.println("Internal Error");
  } else if (result == ESP_ERR_ESPNOW_NO_MEM) {
    Serial.println("ESP_ERR_ESPNOW_NO_MEM");
  } else if (result == ESP_ERR_ESPNOW_NOT_FOUND) {
    Serial.println("Peer not found.");
  } else {
    Serial.println("Not sure what happened");
  }
}

// callback when data is sent from Master to Slave
void OnDataSent(const uint8_t *mac_addr, esp_now_send_status_t status) {
  char macStr[18];

  snprintf(macStr, sizeof(macStr), "%02x:%02x:%02x:%02x:%02x:%02x",
           mac_addr[0], mac_addr[1], mac_addr[2], mac_addr[3], mac_addr[4], mac_addr[5]);
  Serial.print("Last Packet Sent to: "); Serial.println(macStr);
  Serial.print("Last Packet Send Status: "); Serial.println(status == ESP_NOW_SEND_SUCCESS ? "Delivery Success" : "Delivery Fail");
}

void setup() {
  Serial.begin(115200);
  //Set device in STA mode to begin with
  WiFi.mode(WIFI_STA);
  esp_wifi_set_channel(CHANNEL, WIFI_SECOND_CHAN_NONE);
  Serial.println("ESPNow/Basic/Master Example");
  // This is the mac address of the Master in Station Mode
  Serial.print("STA MAC: "); Serial.println(WiFi.macAddress());
  Serial.print("STA CHANNEL "); Serial.println(WiFi.channel());
  // Init ESPNow with a fallback logic
  InitESPNow();
  // Once ESPNow is successfully Init, we will register for Send CB to
  // get the status of Trasnmitted packet
  esp_now_register_send_cb(OnDataSent);

  //pinMode(LED_BUILTIN, OUTPUT); // SPC
  pinMode(0, OUTPUT); // SPC
  //pinMode(5, OUTPUT); // SPC
  analogReadResolution(8); // SPC
}

void loop() {
  // In the loop we scan for slave
  digitalWrite(5, HIGH);
  ScanForSlave();
  // If Slave is found, it would be populate in `slave` variable
  // We will check if `slave` is defined and then we proceed further
  if (slave.channel == CHANNEL) { // check if slave channel is defined
    // `slave` is defined
    // Add slave as peer if it has not been added already
    bool isPaired = manageSlave();
    if (isPaired) {
      // pair success or already paired
      // Send data to device
      sendData();
      
      digitalWrite(0, data);
    } else {
      // slave pair failed
      Serial.println("Slave pair failed!");
    }
  }
  else {
    // No slave found to process
    digitalWrite(LED_BUILTIN, LOW);
  }
  int sensorValue = analogRead(4);
  // float voltage = sensorValue * (255.0 / 1023.0);
  // Serial.println(voltage);
  analogWrite(5, HIGH);
  data = sensorValue;
  // wait for 'data' seconds to run the logic again
  delay(data);

  analogWrite(5, LOW);

  delay(data);
}

And if you're curious, it's to control this.

Schematics please...

Make test prints to serial monitor showing strategic/critical variables.

What is a COM line?

I'll get working on the schematic. The serial monitor is what I mean by COM line, i.e. COM1, COM2. They aren't working for me, so troubleshooting is difficult.

Schematic below as best as I can do.

I've got two Arduino brand ESP32s on the way to eliminate that from the equation.

Why serial monitor is not working? If you can upload your sketch, your serial should be good. Do you have Esp32 rx and tx lines connected between each other for some reason?? Just remove that.
Your circuit schematic is presenting arduino uno. It's impossible understand it if your board in reality is Esp32. Esp32 is 3.3V MCU, so if your sensor is "tuned" for 0-5V analog, it wouldn't work for 0-3.3V analog in Esp32.

For the serial debug see this post
The schematic does not represent your circuit so not sure how to read it.

Also the value from the ( 12 bit ) ad converter is 0-4095, while the variable 'data' you are sending is 8 bit ( 0-255 ), so you are silently discarding the high byte didn't notice you are using 8 bit resolution.

Thank you for that post, that was the issue behind the serial monitor! I'll get cooking with that and report back.

Apologies for the bad schematic, but I don't know how to easily create an ESP32 schematic communicating over wireless. What's the standard schematic tool folks use?

I personally often find that the issue is in front of the serial monitor..