How to approach resistor rating with pulsed signals

Is there a rule of thumb how to approach finding the right resistor rating when working with pulsed signals?

I have a pulsed signal of variable voltage which is at most 75V. Say I would introduce a 1kΩ resistor to that, then the current would be 75V/1000Ω = 75mA. The power going through the resistor would then be 75V * .075A = 5,625 Watts. Beefy resistor! However...

The signal is pulsed and the duty cycle is at most 4%. What would an acceptable rating be for a resistor under these circumstances? Do we spread out the 5,625W over time? Considering the 4% duty cycle, 5,625W * .04 = 225mW....

Does that mean that I could use a standard 250mW-rated 1kΩ resistor?

Yes.

Need to know the pulse frequency or pulse period. That way we would know the time duration that 4% duty cycle represents.

There should be thermal data/charts available from resistor datasheets that show pulsed information.

Sounds like an application suitable for an optocoupler.

Yeah, it's the heat that burns-up a resistor and that depends on the average current.

Except, I'd use a 1/2W resistor because it's better if you don't push it to its limits. I've always been told that the resistor should be rated for twice the actual power dissipation. I'm sure that's not always necessary but it's probably a good rule-of-thumb, and regular low-power resistors are cheap.

The pulse timing might also be a consideration... If the pulse is 1 second long, that might be enough time to overheat the resistor.

Also, if there's a possibility of an error or failure mode where it stays-on without pulsing, that could be a consideration.

Hi,
Interesting fact sheet from Vishay crops up when I Googled;

resistor specifications pulsed current

_ms9702509-2003-vishaychecklistpulseload.pdf (536.6 KB)

It looks at SMD types, but some of the explanation still applies.

Tom.. :smiley: :+1: :coffee: :australia:

I hadn't considered that, should have added that info. The overheating scenario will never happen. Well, reasonably never :slight_smile:

At its fastest it's a pulse frequency of 150Hz with a maximum pulse width of 260µs. I calculated it as follows: 1/150 = 6666µs pulse interval. At 260µs pulse width that's 260/6666 = 3.9% pulse width. Is that right?

Very interesting!

Yes.
To calculate pulse power, try entering your values here.

Cool! I did, and it more or less confirms that my hunch was right. Good to know and this calculator is handy!

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