What tank level sensor should be used?

Hi everyone,

Currently I have made my own hollow cylinder with a diameter of 8 cm and a height of 12 cm out of stainless steel plate, in which I will add water and heat it to a specified temperature range (40 to 100 degrees). Since the water container is very small, I would like to use a level sensor to implement an automatic control function that adds water to the container if the water level falls below a specified height.
But I have checked some information and optical sensors are not suitable due to the stainless steel material. And the float sensor is not suitable due to the pressure change of the closed container.
So I am confused, what kind of sensor should I choose, which is small enough to fit my tank and can work stably?

Any replies and suggestions from you would be greatly appreciated!

Place the container on a scale.

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if the container is sealed, how can it loose water ?

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Sorry I didn't describe it fully. I have a hose attached that water evaporates through.

This is a very good idea, but I would prefer to do it with sensors. But this idea does work as an alternative. Thank you so much!

if you "push" water into the system, can the water "flow out" ?
Could you just have a constant water supply at the entry point ? like a big tank with a one way valve pushing through gravity water into your container to keep it full ? you would need then to only monitor the water in the external tank, probably easy with a float sensor

Hi,
Can you tell us what your project is please?
Distillery?
Steam Pressure Vessel?

What temperature range are you expecting?
What pressure range are you expecting?

A basic diagram of your project would probably help.

Thanks.. Tom.. :grinning: :+1: :coffee: :australia:

If I tap a glass with water in it, it will vibrate differently on how full it is. If it is full say halfway, it might resonate so perhaps the fullness desired can be on some resonance?
How is that music?

It won't work for this, while I need to maintain the temperature.

Hi, i want to build a Bubbler as a humidifier for fuel cells.
Temperatur area: [40, 100] °C
pressure range: [0.1, 1] bar

So a pressure/manometer type level sensor is not possible.

Not sure if an optical one would work, temperature wise, can you put a hole in the side of your tank?

Tom.. :grinning: :+1: :coffee: :australia:

I'm not sure if it is appropriate for your application, but they make ultrasonic tank level sensors, both top mounted and side-on. In some cases, they are able to measure through the material of the tank wall.

Not sure what's out there exactly, but could be something else to investigate.

There is also a sensor that mounts on the outside (by the looks of it)

Yes i can try! This stuff seems perfect to me! Thank you so much!!

You can get one combined sensor, typically used for automotive applications and usually made by Bosch so there should be plenty of information available.

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