Fast measuring Distance Sensor

Hello. I am searching for a sensor that will be able to measure the distance to a not uniform round object (like an orange) that is moving on a conveyor belt.

The sensor will need to be placed between 200mm to 300mm away from the conveyor.

The sensors need to have a good accuracy, prefferebly to 1mm but max 3mm and it will need a sampling frequency of atleast 70Hz.

There is a few that fit the accuracy, but the sample rate is to slow to get enough measurements when the object is moving on the conveyor. (Id prefer if the sensor was in the $20 price range)

Any help would be appreciated.
Thanks

Welcome to the forum

Which sensors have you considered ?

Hi, @speglot24
Welcome to the forum.

Please read the post at the start of any forum , entitled "How to use this Forum".

This will help with advice on how to present your code and problems.

What do you want to measure?
The distance to the object?
The size of the object?

We need a bit more information about your project.

Thanks.. Tom... :grinning: :+1: :coffee: :australia:

Hello, I was looking at the:

Infrared Proximity Sensor Short Range - Sharp GP2Y0A41SK0F, which has a 60Hz sampling frequency and 1% accuracy. I can't seem to find the resolution of the sensor tho.

Also:

Distance Sensor Breakout - 4 meter, VL53L1X, which has a 1mm resolution, 1% accuracy and 50Hz sampling rate.

These sensors would work perfect if only they had a sampling rate of about 70Hz-80Hz

Thanks Tom!

It's for measuring the distance to a citrus fruit. They are about about 80mm in diameter, and the distance from the object is between 200mm and 300mm

Hi,

This where you start to pay for the equipment.
I assume the sample rate has to be high because of belt speed.

Instead of a TOF why not an IR beam across the direction of travel of the belt, I assume you are looking to cause something to actuate at a certain distance measured?

Tom.... :grinning: :coffee: :australia: :+1:

Perhaps a pair of sensors and interleave their samples.

I have thought about that. By placing them offset from each other at the correct distance apart one should get double the resolution if i am not mistaken?

Indeed, because if the belt moves at 0.5m/s the sensor will only give a distance measurement every 10mm if it has a 50hz frequency

It is for counting fruit. So as soon as the sensor reads the shortest distance, you know that a fruit has passed by. The problem now lies in counting two fruits that are laying directly behind one another, basically touching. So you have to have an accurate and fast measurement to pick up the two fruits. That is why a conventional break sensor won't work

Hi,

Use a set of horizontal IR beams making a curtain across the belt.
Even two bits of fruit in contact with each other can't obstruct ALL the beams at once.

Tom.. :grinning: :+1: :coffee: :australia:

Mount a camera above belt and use an RPi with image recognition.

This topic was automatically closed 180 days after the last reply. New replies are no longer allowed.