What Arduino(s) are sufficient for multiple measurements?

Hello Guys,

I have a new project for a pump test station which will be able to create a test protocol for 5 (identical) pumps.
The pumps will circulate fluid from a reservoir powered from a common bus which will be regulated from 0-12V. I will be required to measure once the bus voltage, then 5x the individual currents, 5x the pressure, and 5x the flow.
Adittionally it will be required to control 5 servos using the servo.h library to operate a valve to set the desired pressure on each of the 5 circuits, 1 DA converter to set the bus voltage.
Additionally there will be an SD card and a RTC clock, but both not operating during measuring phases.

Intention:
Out: MCP4725 (1) - I2C - DA converter to set bus voltage
In: ADS1115 (1) - I2C - AD converter reading: Bus voltage, Pump 1 current, Pump 1 pressure
In: ADS1115 (2) - I2C - AD converter reading: Pump 2+3 current, Pump 2+3 pressure
In: ADS1115 (3) - I2C - AD converter reading: Pump 4+5 current, Pump 4+5 pressure
In: 5 signals from flow meters, each delivering a peak of 4900 pulses per second
Out: 5 servo signals to the 5 valves
Out: 1 serial port signal with all measured values to a display. (Occasionally one serial message inbound to alter values)

Questions/Doubts:
-Can one single Arduino handle the constant flow of interrupts (many of which will probably reoccur at the same time)? Or will it block out any work the microprocessor can handle?
-If yes, which one would be suitable? Im usually using the nano v3, but that only has 2 interrupts and will most probably be too slow. The Nano Every, Mega series or Uno series would have sufficient interrupt pins, nut are they powerful enough? Or the newer Nano 33 series?

Thanks for your inputs, thoughts, concerns or reccomendations
Cheers
Hank

A https://docs.espressif.com/projects/esp-idf/en/latest/esp32/api-reference/index.html might work.

It's up to you to specify the interrupt rate and the necessary interrupt handling.

If in doubt it's a good idea to configure a system for at least twice the initial requirements.

Can you specify how to do it? If an interrupt is on, then it stops what its doing, goes to the interrupt routine, and if its just setting a counter++, and then returns to work.

If i have 5 pins, each battled with 4900 pulses per second, how would i "specify the interrupt rate" to make the system handlable?

Depends upon which MCU you are using.

If I was using a ESP32 I'd use the PCNT to count pulses, Pulse Counter (PCNT) - ESP32 - — ESP-IDF Programming Guide latest documentation. The PCNT, when programmed to do so will count pulses independent of the CPU and the running program. All the running program needs to do is get the current count and reset the current count back to 0.

here is a thing where I used the PCNT under the Ardion IDE.

/*
   Chappie Weather upgrade/addition
   process wind speed direction and rain fall.
*/
#include "esp32/ulp.h"
//#include "ulptool.h"
#include "driver/rtc_io.h"
#include <WiFi.h>
#include <PubSubClient.h>
#include "certs.h"
#include "sdkconfig.h"
#include "esp_system.h"
#include "freertos/FreeRTOS.h"
#include "freertos/task.h"
#include "freertos/timers.h"
#include "freertos/event_groups.h"
#include <driver/pcnt.h>
#include <driver/adc.h>
#include <SimpleKalmanFilter.h>
#include <ESP32Time.h>
////
ESP32Time rtc;
WiFiClient wifiClient;
PubSubClient MQTTclient(mqtt_server, mqtt_port, wifiClient);
////
float CalculatedVoltage = 0.0f;
float kph = 0.0f;
float rain  = 0.0f;
/*
   PCNT PCNT_UNIT_0, PCNT_CHANNEL_0 GPIO_NUM_15 = pulse input pin
   PCNT PCNT_UNIT_1, PCNT_CHANNEL_0 GPIO_NUM_4 = pulse input pin
*/
pcnt_unit_t pcnt_unit00 = PCNT_UNIT_0; //pcnt unit 0 channel 0
pcnt_unit_t pcnt_unit10 = PCNT_UNIT_1; //pcnt unit 1 channel 0
//
//
hw_timer_t * timer = NULL;
//
#define evtAnemometer  ( 1 << 0 )
#define evtRainFall    ( 1 << 1 )
#define evtParseMQTT   ( 1 << 2 )
EventGroupHandle_t eg;
#define OneMinuteGroup ( evtAnemometer | evtRainFall )
////
QueueHandle_t xQ_Message; // payload and topic queue of MQTT payload and topic
const int payloadSize = 100;
struct stu_message
{
  char payload [payloadSize] = {'\0'};
  String topic ;
} x_message;
////
SemaphoreHandle_t sema_MQTT_KeepAlive; // used to stop all other MQTT thing do's
SemaphoreHandle_t sema_mqttOK; // protect the mqttOK variable.
SemaphoreHandle_t sema_CalculatedVoltage; // protects the CalculatedVoltage variable.
////
int mqttOK = 0; // stores a count value that is used to cause an esp reset
volatile bool TimeSet = false;
////
/*
   Topic topicOK has been subscribed to, the mqtt broker sends out "OK" messages if the client receives an OK message the mqttOK value is set back to zero.
   If the mqttOK count reaches a set point the ESP32 will reset.
*/
////
void IRAM_ATTR mqttCallback(char* topic, byte * payload, unsigned int length)
{
  memset( x_message.payload, '\0', payloadSize ); // clear payload char buffer
  x_message.topic = ""; //clear topic string buffer
  x_message.topic = topic; //store new topic
  memcpy( x_message.payload, payload, length );
  xQueueOverwrite( xQ_Message, (void *) &x_message );// send data to queue
} // void mqttCallback(char* topic, byte* payload, unsigned int length)
////
// interrupt service routine for WiFi events put into IRAM
void IRAM_ATTR WiFiEvent(WiFiEvent_t event)
{
  switch (event) {
    case SYSTEM_EVENT_STA_CONNECTED:
      break;
    case SYSTEM_EVENT_STA_DISCONNECTED:
      log_i("Disconnected from WiFi access point");
      break;
    case SYSTEM_EVENT_AP_STADISCONNECTED:
      log_i("WiFi client disconnected");
      break;
    default: break;
  }
} // void IRAM_ATTR WiFiEvent(WiFiEvent_t event)
////
void IRAM_ATTR onTimer()
{
  BaseType_t xHigherPriorityTaskWoken;
  xEventGroupSetBitsFromISR(eg, OneMinuteGroup, &xHigherPriorityTaskWoken);
} // void IRAM_ATTR onTimer()
////
void setup()
{
  eg = xEventGroupCreate(); // get an event group handle
  x_message.topic.reserve(100);
  adc1_config_width(ADC_WIDTH_12Bit);
  adc1_config_channel_atten(ADC1_CHANNEL_6, ADC_ATTEN_DB_11);// using GPIO 34 wind direction
  adc1_config_channel_atten(ADC1_CHANNEL_3, ADC_ATTEN_DB_11);// using GPIO 39 current
  adc1_config_channel_atten(ADC1_CHANNEL_0, ADC_ATTEN_DB_11);// using GPIO 36 battery volts

  // hardware timer 4 set for one minute alarm
  timer = timerBegin( 3, 80, true );
  timerAttachInterrupt( timer, &onTimer, true );
  timerAlarmWrite(timer, 60000000, true);
  timerAlarmEnable(timer);
  /* Initialize PCNT's counter */
  int PCNT_H_LIM_VAL         = 3000;
  int PCNT_L_LIM_VAL         = -10;
  // 1st PCNT counter
  // Anemometer
  pcnt_config_t pcnt_config  = {};
  pcnt_config.pulse_gpio_num = GPIO_NUM_15;// Set PCNT input signal and control GPIOs
  pcnt_config.ctrl_gpio_num  = PCNT_PIN_NOT_USED;
  pcnt_config.channel        = PCNT_CHANNEL_0;
  pcnt_config.unit           = PCNT_UNIT_0;
  // What to do on the positive / negative edge of pulse input?
  pcnt_config.pos_mode       = PCNT_COUNT_INC;   // Count up on the positive edge
  pcnt_config.neg_mode       = PCNT_COUNT_DIS;   // Count down disable
  // What to do when control input is low or high?
  pcnt_config.lctrl_mode     = PCNT_MODE_KEEP; // Keep the primary counter mode if low
  pcnt_config.hctrl_mode     = PCNT_MODE_KEEP;    // Keep the primary counter mode if high
  // Set the maximum and minimum limit values to watch
  pcnt_config.counter_h_lim  = PCNT_H_LIM_VAL;
  pcnt_config.counter_l_lim  = PCNT_L_LIM_VAL;
  pcnt_unit_config(&pcnt_config); // Initialize PCNT unit
  // 12.5ns is one APB_CLK cycle 12.5*500, debounce time
  pcnt_set_filter_value( PCNT_UNIT_0, 500); //Configure and enable the input filter, debounce
  pcnt_filter_enable( PCNT_UNIT_0 );
  pcnt_counter_pause( PCNT_UNIT_0 );
  pcnt_counter_clear( PCNT_UNIT_0 );
  pcnt_counter_resume( PCNT_UNIT_0); // start the show
  // setup 2nd PCNT
  pcnt_config = {};
  pcnt_config.pulse_gpio_num = GPIO_NUM_4;
  pcnt_config.ctrl_gpio_num  = PCNT_PIN_NOT_USED;
  pcnt_config.channel        = PCNT_CHANNEL_0;
  pcnt_config.unit           = PCNT_UNIT_1;
  pcnt_config.pos_mode       = PCNT_COUNT_INC;
  pcnt_config.neg_mode       = PCNT_COUNT_DIS;
  pcnt_config.lctrl_mode     = PCNT_MODE_KEEP;
  pcnt_config.hctrl_mode     = PCNT_MODE_KEEP;
  pcnt_config.counter_h_lim  = PCNT_H_LIM_VAL;
  pcnt_config.counter_l_lim  = PCNT_L_LIM_VAL;
  pcnt_unit_config(&pcnt_config);
  pcnt_set_filter_value( PCNT_UNIT_1, 500 );
  pcnt_filter_enable  ( PCNT_UNIT_1 );
  pcnt_counter_pause  ( PCNT_UNIT_1 );
  pcnt_counter_clear  ( PCNT_UNIT_1 );
  pcnt_counter_resume ( PCNT_UNIT_1 );
  //
  xQ_Message = xQueueCreate( 1, sizeof(stu_message) );
  //
  sema_CalculatedVoltage = xSemaphoreCreateBinary();
  xSemaphoreGive( sema_CalculatedVoltage );
  sema_mqttOK = xSemaphoreCreateBinary();
  xSemaphoreGive( sema_mqttOK );
  sema_MQTT_KeepAlive = xSemaphoreCreateBinary();
  ///
  xTaskCreatePinnedToCore( MQTTkeepalive, "MQTTkeepalive", 10000, NULL, 5, NULL, 1 );
  xTaskCreatePinnedToCore( fparseMQTT, "fparseMQTT", 10000, NULL, 5, NULL, 1 ); // assign all to core 1, WiFi in use.
  xTaskCreatePinnedToCore( fReadBattery, "fReadBattery", 4000, NULL, 3, NULL, 1 );
  xTaskCreatePinnedToCore( fReadCurrent, "fReadCurrent", 4000, NULL, 3, NULL, 1 );
  xTaskCreatePinnedToCore( fWindDirection, "fWindDirection", 10000, NULL, 4, NULL, 1 );
  xTaskCreatePinnedToCore( fAnemometer, "fAnemometer", 10000, NULL, 4, NULL, 1 );
  xTaskCreatePinnedToCore( fRainFall, "fRainFall", 10000, NULL, 4, NULL, 1 );
  xTaskCreatePinnedToCore( fmqttWatchDog, "fmqttWatchDog", 3000, NULL, 3, NULL, 1 ); // assign all to core 1
} //void setup()
static void init_ulp_program()
{
// not sharing this code.
}
////
void fWindDirection( void *pvParameters )
// read the wind direction sensor, return heading in degrees
{
  SimpleKalmanFilter KF_ADC( 1.0f, 1.0f, .01f );
  const TickType_t xFrequency = 100; //delay for mS
  float    adcValue = 0.0f;
  uint64_t TimePastKalman  = esp_timer_get_time();
  float    high = 0.0f;
  float    low = 2000.0f;
  float    ADscale = 3.3f / 4096.0f;
  int      count = 0;
  String   windDirection;
  String   MQTTinfo = "";
  windDirection.reserve(20);
  MQTTinfo.reserve( 150 );
  TickType_t xLastWakeTime = xTaskGetTickCount();
  while ( !MQTTclient.connected() )
  {
    vTaskDelay( 250 );
  }
  for (;;)
  {
    windDirection = "";
    adcValue = float( adc1_get_raw(ADC1_CHANNEL_6) ); //take a raw ADC reading
    KF_ADC.setProcessNoise( (esp_timer_get_time() - TimePastKalman) / 1000000.0f ); //get time, in microsecods, since last readings
    adcValue = KF_ADC.updateEstimate( adcValue ); // apply simple Kalman filter
    TimePastKalman = esp_timer_get_time(); // time of update complete
    adcValue = adcValue * ADscale;
    if ( (adcValue >= 0.0f) & (adcValue <= .25f )  )
    {
      // log_i( " n" );
      windDirection.concat( "N" );
    }
    if ( (adcValue > .25f) & (adcValue <= .6f ) )
    {
      //  log_i( " e" );
      windDirection.concat( "E" );
    }
    if ( (adcValue > 2.0f) & ( adcValue < 3.3f) )
    {
      //   log_i( " s" );
      windDirection.concat( "S");
    }
    if ( (adcValue >= 1.7f) & (adcValue < 2.0f ) )
    {
      // log_i( " w" );
      windDirection.concat( "W" );
    }
    if ( count >= 30 )
    {
      MQTTinfo.concat( String(kph, 2) );
      MQTTinfo.concat( ",");
      MQTTinfo.concat( windDirection );
      MQTTinfo.concat( ",");
      MQTTinfo.concat( String(rain, 2) );
      xSemaphoreTake( sema_MQTT_KeepAlive, portMAX_DELAY );
      MQTTclient.publish( topicWSWDRF, MQTTinfo.c_str() );
      xSemaphoreGive( sema_MQTT_KeepAlive );
      count = 0;
    }
    count++;
    MQTTinfo = "";
    xLastWakeTime = xTaskGetTickCount();
    vTaskDelayUntil( &xLastWakeTime, xFrequency );
  }
  vTaskDelete ( NULL );
}
// read rainfall
void fRainFall( void *pvParemeters )
{
  int16_t click = 0; //count tipping bucket clicks
  pcnt_counter_pause( PCNT_UNIT_1 );
  pcnt_counter_clear( PCNT_UNIT_1 );
  pcnt_counter_resume( PCNT_UNIT_1 );
  for  (;;)
  {
    xEventGroupWaitBits (eg, evtRainFall, pdTRUE, pdTRUE, portMAX_DELAY);
    if ( (rtc.getHour(true) == 23) && (rtc.getMinute() == 59) )
    {
      pcnt_counter_pause( PCNT_UNIT_1 );
      rain = 0.0f;
      pcnt_counter_clear( PCNT_UNIT_1 );
      pcnt_counter_resume( PCNT_UNIT_1 );
    } else {
      pcnt_counter_pause( PCNT_UNIT_1 );
      pcnt_get_counter_value( PCNT_UNIT_1, &click );
      if ( click != 0 )
      {
        rain = rain + (0.2794f * (float)click);// 0.2794mm of rain per click
        pcnt_counter_clear( PCNT_UNIT_1 );
        log_i( "count %d, rain rain = %f mm", click, rain );
      }
      pcnt_counter_resume( PCNT_UNIT_1 );
      click = 0;
    }
  }
  vTaskDelete ( NULL );
}
////
void fAnemometer( void *pvParameters )
{
  int16_t count = 0;
  pcnt_counter_clear(PCNT_UNIT_0);
  pcnt_counter_resume(PCNT_UNIT_0);
  for (;;)
  {
    xEventGroupWaitBits (eg, evtAnemometer, pdTRUE, pdTRUE, portMAX_DELAY);
    pcnt_counter_pause( PCNT_UNIT_0 );
    pcnt_get_counter_value( PCNT_UNIT_0, &count);
    kph = 2.4f * ((float)count / 60.0f);// A wind speed of 2.4km/h causes the switch to close once per second
    //log_i( "%f", kph );
    pcnt_counter_clear( PCNT_UNIT_0 );
    pcnt_counter_resume( PCNT_UNIT_0 );
  }
  vTaskDelete ( NULL );
}
//////
void fmqttWatchDog( void * paramater )
{
  int UpdateImeTrigger = 86400; //seconds in a day
  int UpdateTimeInterval = 86300; // 1st time update in 100 counts
  int maxNonMQTTresponse = 60;
  for (;;)
  {
    vTaskDelay( 1000 );
    if ( mqttOK >= maxNonMQTTresponse )
    {
      ESP.restart();
    }
    xSemaphoreTake( sema_mqttOK, portMAX_DELAY );
    mqttOK++;
    xSemaphoreGive( sema_mqttOK );
    UpdateTimeInterval++; // trigger new time get
    if ( UpdateTimeInterval >= UpdateImeTrigger )
    {
      TimeSet = false; // sets doneTime to false to get an updated time after a days count of seconds
      UpdateTimeInterval = 0;
    }
  }
  vTaskDelete( NULL );
}
//////
void fparseMQTT( void *pvParameters )
{
  struct stu_message px_message;
  for (;;)
  {
    if ( xQueueReceive(xQ_Message, &px_message, portMAX_DELAY) == pdTRUE )
    {
      // parse the time from the OK message and update MCU time
      if ( String(px_message.topic) == topicOK )
      {
        if ( !TimeSet)
        {
          String temp = "";
          temp =  px_message.payload[0];
          temp += px_message.payload[1];
          temp += px_message.payload[2];
          temp += px_message.payload[3];
          int year =  temp.toInt();
          temp = "";
          temp =  px_message.payload[5];
          temp += px_message.payload[6];
          int month =  temp.toInt();
          temp =  "";
          temp =  px_message.payload[8];
          temp += px_message.payload[9];
          int day =  temp.toInt();
          temp = "";
          temp = px_message.payload[11];
          temp += px_message.payload[12];
          int hour =  temp.toInt();
          temp = "";
          temp = px_message.payload[14];
          temp += px_message.payload[15];
          int min =  temp.toInt();
          rtc.setTime( 0, min, hour, day, month, year );
          log_i( "rtc  %s ", rtc.getTime() );
          TimeSet = true;
        }
      }
      //
    } //if ( xQueueReceive(xQ_Message, &px_message, portMAX_DELAY) == pdTRUE )
    xSemaphoreTake( sema_mqttOK, portMAX_DELAY );
    mqttOK = 0;
    xSemaphoreGive( sema_mqttOK );
  }
} // void fparseMQTT( void *pvParameters )#include <ESP32Time.h>
//////
void fReadCurrent( void * parameter )
{
  const TickType_t xFrequency = 1000; //delay for mS
  const float mVperAmp        = 185.0f;
  float    ADbits             = 4096.0f;
  float    ref_voltage        = 3.3f;
  float    mA                 = 0.0f;
  float    adcValue           = 0.0f;
  float    Voltage            = 0.0f;
  float    Power              = 0.0f;
  float    offSET             = 0.0f;
  int      printCount         = 0;
  uint64_t TimePastKalman     = esp_timer_get_time(); // used by the Kalman filter UpdateProcessNoise, time since last kalman calculation
  SimpleKalmanFilter KF_I( 1.0f, 1.0f, .01f );
  /*
     185mv/A = 5 AMP MODULE
     100mv/A = 20 amp module
     66mv/A = 30 amp module
  */
  String powerInfo = "";
  powerInfo.reserve( 150 );
  while ( !MQTTclient.connected() )
  {
    vTaskDelay( 250 );
  }
  TickType_t xLastWakeTime = xTaskGetTickCount();
  for (;;)
  {
    adc1_get_raw(ADC1_CHANNEL_3); // read once discard reading
    adcValue = ( (float)adc1_get_raw(ADC1_CHANNEL_3) );
    //log_i( "adcValue I = %f", adcValue );
    Voltage = ( (adcValue * ref_voltage) / ADbits ) + offSET; // Gets you mV
    mA = Voltage / mVperAmp; // get amps
    KF_I.setProcessNoise( (esp_timer_get_time() - TimePastKalman) / 1000000.0f ); //get time, in microsecods, since last readings
    mA = KF_I.updateEstimate( mA ); // apply simple Kalman filter
    TimePastKalman = esp_timer_get_time(); // time of update complete
    printCount++;
    if ( printCount == 60 )
    {
      xSemaphoreTake( sema_CalculatedVoltage, portMAX_DELAY);
      Power = CalculatedVoltage * mA;
      //log_i( "Voltage=%f mA=%f Power=%f", CalculatedVoltage, mA, Power );
      printCount = 0;
      powerInfo.concat( String(CalculatedVoltage, 2) );
      xSemaphoreGive( sema_CalculatedVoltage );
      powerInfo.concat( ",");
      powerInfo.concat( String(mA, 4) );
      powerInfo.concat( ",");
      powerInfo.concat( String(Power, 4) );
      xSemaphoreTake( sema_MQTT_KeepAlive, portMAX_DELAY );
      MQTTclient.publish( topicPower, powerInfo.c_str() );
      xSemaphoreGive( sema_MQTT_KeepAlive );
      powerInfo = "";
    }
    xLastWakeTime = xTaskGetTickCount();
    vTaskDelayUntil( &xLastWakeTime, xFrequency );
  }
  vTaskDelete( NULL );
} //void fReadCurrent( void * parameter )
////
void fReadBattery( void * parameter )
{
  const float r1 = 50500.0f; // R1 in ohm, 50K
  const float r2 = 10000.0f; // R2 in ohm, 10k potentiometer
  const TickType_t xFrequency = 1000; //delay for mS
  float    adcValue = 0.0f;
  float    Vbatt = 0.0f;
  int      printCount = 0;
  float    vRefScale = (3.3f / 4096.0f) * ((r1 + r2) / r2);
  uint64_t TimePastKalman  = esp_timer_get_time(); // used by the Kalman filter UpdateProcessNoise, time since last kalman calculation
  SimpleKalmanFilter KF_ADC_b( 1.0f, 1.0f, .01f );
  TickType_t xLastWakeTime = xTaskGetTickCount();
  for (;;)
  {
    adc1_get_raw(ADC1_CHANNEL_0); //read and discard
    adcValue = float( adc1_get_raw(ADC1_CHANNEL_0) ); //take a raw ADC reading
    KF_ADC_b.setProcessNoise( (esp_timer_get_time() - TimePastKalman) / 1000000.0f ); //get time, in microsecods, since last readings
    adcValue = KF_ADC_b.updateEstimate( adcValue ); // apply simple Kalman filter
    Vbatt = adcValue * vRefScale;
    xSemaphoreTake( sema_CalculatedVoltage, portMAX_DELAY );
    CalculatedVoltage = Vbatt;
    xSemaphoreGive( sema_CalculatedVoltage );
    
      printCount++;
      if ( printCount == 3 )
      {
      //log_i( "Vbatt %f", Vbatt );
      printCount = 0;
      }
    
    TimePastKalman = esp_timer_get_time(); // time of update complete
    xLastWakeTime = xTaskGetTickCount();
    vTaskDelayUntil( &xLastWakeTime, xFrequency );
    //log_i( "fReadBattery %d",  uxTaskGetStackHighWaterMark( NULL ) );
  }
  vTaskDelete( NULL );
}
////
void MQTTkeepalive( void *pvParameters )
{
  sema_MQTT_KeepAlive   = xSemaphoreCreateBinary();
  xSemaphoreGive( sema_MQTT_KeepAlive ); // found keep alive can mess with a publish, stop keep alive during publish
  // setting must be set before a mqtt connection is made
  MQTTclient.setKeepAlive( 90 ); // setting keep alive to 90 seconds makes for a very reliable connection, must be set before the 1st connection is made.
  for (;;)
  {
    //check for a is-connected and if the WiFi 'thinks' its connected, found checking on both is more realible than just a single check
    if ( (wifiClient.connected()) && (WiFi.status() == WL_CONNECTED) )
    {
      xSemaphoreTake( sema_MQTT_KeepAlive, portMAX_DELAY ); // whiles MQTTlient.loop() is running no other mqtt operations should be in process
      MQTTclient.loop();
      xSemaphoreGive( sema_MQTT_KeepAlive );
    }
    else {
      log_i( "MQTT keep alive found MQTT status %s WiFi status %s", String(wifiClient.connected()), String(WiFi.status()) );
      if ( !(wifiClient.connected()) || !(WiFi.status() == WL_CONNECTED) )
      {
        connectToWiFi();
      }
      connectToMQTT();
    }
    vTaskDelay( 250 ); //task runs approx every 250 mS
  }
  vTaskDelete ( NULL );
}
////
void connectToWiFi()
{
  int TryCount = 0;
  while ( WiFi.status() != WL_CONNECTED )
  {
    TryCount++;
    WiFi.disconnect();
    WiFi.begin( SSID, PASSWORD );
    vTaskDelay( 4000 );
    if ( TryCount == 10 )
    {
      ESP.restart();
    }
  }
  WiFi.onEvent( WiFiEvent );
} // void connectToWiFi()
////
void connectToMQTT()
{
  MQTTclient.setKeepAlive( 90 ); // needs be made before connecting
  byte mac[5];
  WiFi.macAddress(mac);
  String clientID = String(mac[0]) + String(mac[4]) ; // use mac address to create clientID
  while ( !MQTTclient.connected() )
  {
    // boolean connect(const char* id, const char* user, const char* pass, const char* willTopic, uint8_t willQos, boolean willRetain, const char* willMessage);
    MQTTclient.connect( clientID.c_str(), mqtt_username, mqtt_password, NULL , 1, true, NULL );
    vTaskDelay( 250 );
  }
  MQTTclient.setCallback( mqttCallback );
  MQTTclient.subscribe( topicOK );
} // void connectToMQTT()
////
void loop() {}

You may consider to spend one controller for each pump. This will allow to replace easily a failing board or add pumps later.

Ive thought about using multiple arduinos, but if i connect them via serial i will potentially be conflicting with the HMI-MCU communication. I2C would be another possibility, but well, i want to minimize material needed and make best use of power available.

@Idaho The ESP32 seems like a viable alternative, much more powerful and same price as the slow V3. But apparently there are a few compatibility issues with various Arduino Libraries.....i just ordered 5 units to test it.

Meanwhile ive found this:

It states that it can handle 100kHz. Were looking at 5x5kHz, so maximum 25kHz. Looking at that then a regular arduino might even be up to the task after all?

That's what I found out as well. But the interrupt rate is only half the story. What has to be done inside the ISR, and how much time remains for the mainstream code? What happens to interrupts while interrupts are disabled for accessing shared variables? Add further interrupts for the communication and guess what will be the behavior of all that stuff together.

Really? Are you sure? That seems like a really fast rate for a flow meter. Is that just the absolute maximum? What flow rates do you expect your pumps to actually achieve, and how many pulses per second would that be?

I was about to suggest an Arduino Pro Micro. That has 5 external interrupt pins and 5 PWM output pins, and i²c of course. Then I realised one of those pins is SCL, an external interrupt and one of the PWM pins, and you can't use it for all 3!

Spec sheet tells me 65000 pulses per liter, max flow rate 4,5 liter/minute. 65000 * 4,5 / 60 spits me out 4875 1/s.

I dont need 5 pwm out pins, the servo.h will allow the servos to be connected to any digital pin. And since the AD and DA are all on I2C i really dont see any reason for a PWM pin requirement.

What about the Arduino Nano Every? Faster clock, and external interrupt on all pins. Then again more expensive and less powerful than an ESC32.

Question for my understanding: What will happen if i have 5 interrupts running, and on 2 or 3 an event is triggered nearly at the same time? Will the others be lost? Are they handled in sequence?

Interrupts are handled sequentially in order of their (hardwired) priority. With multiple cores multiple interrupts can be handled in parallel. Interrupts only can get lost if the same interrupt is triggered before the preceding one has been handled.

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That helped a lot.
I still have a bag of ordinary nano V3 here, so i will try doing a test script with 2 units running and look how its performing. If needed i can sequence a measuring sequence, detatch the interrupts, run a data analysis and output change parameters, and then return to a measuring sequence. Then i can also easily check compatibility to the ESP32 once it arrives.
Thanks so far

Oh, yeah, sorry! But, one of Micro's interrupt pins is not available because it is the SCL pin.

Still not convinced you will ever actually get the high pulses per second your flow sensors could theoretically output. What flow rate could your pumps achieve?

Typical pumps put out 0.4-1.2 l/min. There are some types that go up to 3.5 or 4 liters atmospheric, but the power bus will limit it to 3 pumps, so 2 ports will be deactivated. Yes, i will not battle 5 ports with full count, but as mentioned before by someone else it it wise to design in some reserves.

The esp32 will be very interesting.....very high performance at a bargain price. If compatability is given i will start transitioning to this platform...

I imagine the price will be eye-watering, but I can't restrain my vicarious interest, so could you pls post a link to this device?

I dont have the full sheet, but its a sensor made by biotech in germany.

Check post #6.
Price is around 100€ per unit i was told.

Arduino compatible around US$30

Way more than you need but... the specs!
The M7 has a 64bit FPU. The MCU has an FPU.
There is even a microSD slot on board.

  • ARM Cortex-M7 at 600 MHz
  • Float point math unit, 64 & 32 bits
  • 7936K Flash, 1024K RAM (512K tightly coupled), 4K EEPROM (emulated)
  • QSPI memory expansion, locations for 2 extra RAM or Flash chips
  • USB device 480 Mbit/sec & USB host 480 Mbit/sec
  • 55 digital input/output pins, 35 PWM output pins
  • 18 analog input pins
  • 8 serial, 3 SPI, 3 I2C ports
  • 2 I2S/TDM and 1 S/PDIF digital audio port
  • 3 CAN Bus (1 with CAN FD)
  • 1 SDIO (4 bit) native SD Card port
  • Ethernet 10/100 Mbit with DP83825 PHY
  • 32 general purpose DMA channels
  • Cryptographic Acceleration & Random Number Generator
  • RTC for date/time
  • Programmable FlexIO
  • Pixel Processing Pipeline
  • Peripheral cross triggering
    • Power On/Off management
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Wow. That thing really takes performance to a next level. Might be something to run smaller Displays.....amazing. Thanks

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