What wire gauge should I use for WS2812B Led Pixel Strip?

I'm prototyping a WS2812B LED Strip / controller for a Christmas light "tune into radio station" sign.

Here's what the sign is going to look like...

I'm going to run the LED strip around the inside perimeter of the plexiglass. Total length is ~2m MAX. The LED strip I got has 96 pixels per meter.

After doing the math...
96 LEDs/m = 28.8 W/m
So 2m = 57.6 W ---> so say 60 W MAX
At 5.0 V...
60 W / 5 V = 12 A MAX

So I got at 5.0 V, 15 A, 75 W power supply.

So at 15 Amps, what size AWG wire diameter do I require to provide power to the LED strip?

Also, Below is a diagram of the circuit that I started to layout.

Do you recommend a separate power supply for the Arduino? I'd rather only use one power supply if possible.

That 5v supply can also be used for the Arduino.

High amperage requires fusing.

Run several power wires to the strip, connect at every 1Amp distance.

#20AWG should work.

AWG 12 would be my choice while AWG 14 would likely do fine but considering the cost difference and a short run I would still go with AWG 12. Since your uC is alone I would just use a buck converter to power it off your 12 VDC supply using maybe a decoupling capacitor at your uC board.

Ron

What do you mean by fusing? Do you mean using a physical fuse? Or did you mean fusing multiple power lines together and taking off smaller amperage per line?

Yes

  • If the power supply is 15A, and you run 20AWG wire every 1A distance, these individual wires need fusing (in case of an accidental short).

  • If there is no chance of a short, fusing would not be needed.


BTW, does the power supply have short circuit protection ?

Yes, the power supply has Overcurrent protection, overvoltage protection and overload protection, short-circuit protection.

Follow up question...

The barrel jack that I have surely isn't rated for 15amps, so I'm shopping for a new barrel jack that will handle this kind of power and mount to a prototype board, but I'm coming up short.

Does anyone know where I can find a barrel jack that can handle this amperage?

Hard to size the wire as the distances are not known. Also the plug strip will not support current over 1A, sometimes they are less. The current limit of the power supply should protect your wiring. You can use a wire calculator to determine what size wire you need. http://wiresizecalculator.net/ Here is another calculator: Voltage Drop Calculator | Southwire You will be getting some surprisingly heavy gauge sizes recommended. As previously suggested run multiple feeds to the led strips, one feed every foot. In your case it appears end feeds would be the best. You can also set your power supply for about 5.5 Volts to compensate for the voltage drop in the feed wire. Higher voltage LED strips would cut wire gauge and in place of the buck converter use a SEPIC converter as the voltage can go below 5V. This should get you started.

I use a Nano or tiny88 on newpixel 3m (16') WS2812, 60pix/m with 12v 5A laptop power supply, running marquees 24/day.
Electrolytic capacitor between power and ground at the strip.
Resistor on signal pin between strip and Arduino.
No power injection, and no color loss (to my eyes).
Power jacks are "barrel" (amazon) center F / ring M, like laptop chargers.
The code never uses 255, 255, 255 (RGB). Most of the time 127, 127, 0 (very bright at night).

Something to consider is the heat generated by the LEDs. It looks like you sign has a front (plexiglass) and a back (unknown). All 60 watts will be trapped within your front and rear.

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